Promac PBD-3069V, Operating Instructions Manual

Page 1: ...taux 06 2017 PBD 3069V Schweiz Suisse JPW TOOL AG T mperlistrasse 5 CH 8117 F llanden Switzerland www promac ch France TOOL France PROMAC 57 rue du Bois Chaland Z I du Bois Chaland case postale 2935...

Page 2: ...Directive Maschinenrichtlinie Directive Machines 2014 30 EU electromagnetic compatibility elektromagnetische Vertr glichkeit compatibilit lectromagn tique designed in consideration of the standards u...

Page 3: ...5 0 Machine description 9 6 0 Setup and assembly 10 6 1 Unpacking and clean up 10 6 2 Shipping contents 10 6 3 Assembly 10 6 4 Initial lubrication 10 6 5 Installation 10 7 0 Electrical connections 10...

Page 4: ...orm a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 15 Keep safety guards in place at all times when the machine is in use If removed for...

Page 5: ...working outfit Wear safety goggles Wear ear protection Always wear the approved working outfit Wear safety shoes Remove tie rings watches jewellery Roll up sleeves above elbows Remove all loose cloth...

Page 6: ...ting and changing accessories Do not attempt to adjust or remove tools during operation Never stop a rotating chuck or workpiece with your hands Choose a small spindle speed when working unbalanced wo...

Page 7: ...4 0 mm rev Inch threads 21x 8 56 TPI Materials Machine Bed Cast iron induction hardened and precision ground Headstock tailstock slides Cast iron Spindle bearings Taper roller bearings quality level P...

Page 8: ...g Figure 4 1 Spindle nose mounting 4 2 Anchor bolt hole pattern Figure 4 2 Anchor bolt pattern for lathe bed left machine stand right WARNING To avoid tipping the machine must be bolted down with four...

Page 9: ...pron Q Anchor points Figure 5 2 Machine description R Feed speed select knob S Feed forward off reverse T Coolant ON OFF U Spindle power ON OFF V Spindle forward reverse W Emergency Stop X Main power...

Page 10: ...the machine must be bolted down with four anchor bolts not provided To avoid twisting the bed make sure the setup surface is absolutely flat and level Loosen anchor bolts shim and tighten bolts if nee...

Page 11: ...ating Only use extension cords marked H07RN F with wires 1 5mm2 or more The total length of cord may not exceed 18 Meter Extension cords and plugs must be free from defects 8 0 Adjustments 8 1 Changin...

Page 12: ...he machine turns a perfect cylinder 8 4 Taper turning with top slide By angling the top slide tapers may be turned Loosen two hex nuts A Fig 8 4 and rotate the top slide according to the graduated sca...

Page 13: ...low rest Optional The rests prevent flexing of long and thin work pieces under pressure from the tool The steady rest Fig 8 8 serves as a support for longer shafts and ensures a safe and chatter free...

Page 14: ...can be adjusted with the variable speed select knob Z The spindle speed will be shown on the display Y The emergency stop button W stops all machine functions Turn emergency stop button clockwise to...

Page 15: ...M Mild steel 800 RPM High carbon steel 600 RPM Stainless steel 300 RPM For carbide tools HM 5 times higher speeds can be chosen For example Turning mild steel at a diameter of 20mm allows With HSS too...

Page 16: ...age the halve nut CC Fig 10 9 NOTE The halve nut must stay engaged during the entire threading process Set the tool up for the threading pass Start the motor When the tool approaches the end of cut st...

Page 17: ...that bolts are tight and electrical cords are in good condition If an electrical cord is worn cut or damaged in any way have it replaced immediately 11 1 Lubrication Spindle bearings are pre lubricate...

Page 18: ...y is taken up Figure 11 2 Bearing adjustment Tighten nut carefully the spindle should still revolve freely Excessive preloading will damage the bearings Tighten the screws B Cross slide and Top slide...

Page 19: ...oad too high Reduce depth of cut or feed Noisy operation Dry change gear hubs Lubricate with oil Dry change gears Lubricate with grease Tool tip burns Cutting speed too high Reduce spindle speed Dull...

Page 20: ...20 15 0 Replacement Parts PBD 3069V Assembly Breakdown 1...

Page 21: ...1 123 PBD3069 1 23 NUT 1 124 PBD3069 1 24 CHUCK WRENCH 1 125 PBD3069 1 25 3 JAW CHUCK K11 160 1 126 BB 6001 BEARING 6001 2 127 PBD3069 1 27 IDLER 1 128 PBD3069 1 28 SHAFT 1 129 PBD3069 1 29 CASE 1 130...

Page 22: ...22 PBD 3069V Assembly Breakdown 2...

Page 23: ...20 PBD3069 2 20 GEAR 1 221 PBD3069 2 21 SHAFT 1 222 PBD3069 27 SOCKET HD SCREW M6 50 4 223 PBD3069 2 23 GEARBOX 1 224 PBD3069 2 24 SET SCREW M16 1 5 12 2 225 PBD3069 2 25 COLLAR 1 226 PBD3069 2 26 RIG...

Page 24: ...GHT PLUG 1 257 PBD3069 2 57 DIALS BLOCK 1 258 PBD3069 2 58 GEARBOX COVER 1 259 PBD3069 39 PIN DIN 1481 5 40 3 260 PBD3069 2 60 KNOB BASE 3 261 PBD3069 2 61 KONB 3 262 PBD3069 2 62 LABEL 3 263 PBD3069...

Page 25: ...25 PBD 3069V Assembly Breakdown 3...

Page 26: ...PBD3069 3 22 BLOCK 1 323 PBD3069 3 23 SCREW 1 324 PBD3069 47 PLUG 3 325 PBD3069 48 SET SCREW DIN912 M6 10 3 326 PBD3069 49 OIL BALL 6 7 327 PBD3069 50 SOCKET HD SCREW DIN 912 M8 10 1 328 PBD3069 3 28...

Page 27: ...357 PBD3069 3 57 GIB 1 358 PBD3069 61 SOCKET HD SCREW DIN 912 M12 30 2 359 PBD3069 62 SOCKET HD SCREW DIN 912 M8 40 2 360 PBD3069 63 PIN DIN 1481 4 20 1 361 PBD3069 3 61 GRADUATED COLLAR 1 362 PBD306...

Page 28: ...28 PBD 3069V Assembly Breakdown 4...

Page 29: ...T 1 422 PBD3069 75 KEY DIN 6885 5 14 2 423 PBD3069 4 23 GEAR 1 424 PBD3069 4 24 WASHER 1 425 PBD3069 4 25 WORM 1 426 PBD3069 4 26 BEARING 2501 1 427 PBD3069 4 27 WORM BASE 1 428 PBD3069 76 PIN DIN 148...

Page 30: ...LEVER 1 459 PBD3069 90 NUT DIN439 M8 2 460 PBD3069 91 SOCKET HD SCREW DIN 912 M5 35 2 461 PBD3069 4 61 SHAFT HANDLE 1 462 PBD3069 4 62 KNOB 1 463 PBD3069 92 WASHER DIN6340 8 1 464 PBD3069 4 64 HANDWH...

Page 31: ...31 PBD 3069V Assembly Breakdown 5...

Page 32: ...8 6 526 PBD3069 5 26 BRAKE BLOCK 1 527 PBD3069 106 SOCKET HD SCREW DIN 912 M6 10 1 528 PBD3069 107 SOCKET HD SCREW DIN 912 M6 16 1 529 PBD3069 5 29 SET SCREW 1 530 PBD3069 108 SOCKET HD SCREW DIN 912...

Page 33: ...33 PBD 3069V Assembly Breakdown 6...

Page 34: ...610 PBD3069 6 10 GEAR 70 1 611 PBD3069 6 11 GEAR 65 1 612 PBD3069 6 12 GEAR 60 2 613 PBD3069 6 13 GEAR 50 1 614 PBD3069 6 14 GEAR 45 1 615 PBD3069 6 15 GEAR 30 1 616 PBD3069 6 16 GEAR 20 1 617 PBD306...

Page 35: ...35 16 0 Wiring Diagrams PBD 3069V 1 230V PE 50Hz...

Page 36: ...1 Potentiometer WX14 12 1 A1 Transformer 230V 5V 1 A2 Speed display JD011 1 X1 5 PC Board 1 5Kw 220V 1 QS1 Emergency stop LAY5 1 SQ1 Belt Cover Switch QKS8 1 SQ2 Chunk Guard Switch LXW5 11Q1 1 TC1 Tra...