Promax CA91761, Operation Manual

Page 1: ...SC 680 Single Chamber Vacuum Packaging Machine Operation Manual Version 6 9 1 1915 E Acacia Street Ontario CA91761 U S A TEL 1 909 923 3888 FAX 1 909 923 3588 http www promarksvac com S N QC SIGNATURE ...

Page 2: ...S FOR THE OPTIONAL SETTINGS 10 12 4 MAINTENANCE 13 4 1 BASIC MAINTENANCE 13 4 1 1 DAILY VISUAL INSPECTION 13 4 1 2 DAILY CLEANING 14 4 2 VACUUM PUMP MAINTENANCE 14 4 3 SEAL BAR MAINTENANCE 14 4 4 VACUUM VALVE MAINTENANCE 15 4 4 1 VENT VALVE GREASING PROCEDURE 15 4 4 2 VACUUM VALVE GREASING PROCEDURE 15 16 4 5 MAINTENANCE INTERVAL CHART 17 5 TROUBLESHOOTING 18 5 1 OPTIONAL DEVICE 18 5 2 25 PIN D TY...

Page 3: ...tely and understand it fully 2 All adjustments and repairs must be carried out only by qualified technicians or maintenance personnel 3 No service work should be attempted until the machine s power has been turned off All proper lock out tag out procedures should be followed 4 Do not put tools parts or other foreign objects on or into the machine 5 Always keep the machine clean lubricated and in g...

Page 4: ...k of electric shock hazard Explosion Hazard DANGER When utilizing the gas flush feature optional do not use any gas mixture with greater than 22 oxygen content Blade Hazard WARNING If your machine is equipped with either a Perforating Knife System optional or a Precut Knife System optional then do not remove or install blades without wearing protective gloves These blades are SHARP use care when h...

Page 5: ... the shelf life of your product you must consult a qualified food technician or specialist to review your application and develop a suitable gas mixture for your package Further you must perform quality control and gas analysis on your final M A P package CLEANING Every environment and application is different therefore Promax Promarks cannot provide cleaning procedure instructions that will guara...

Page 6: ...ll three types are listed below TC Machines Some of the smallest TC units may be lifted off of their wooden skid and moved manually However Promax Promarks recommends that moving even the smallest of their TC units should not be attempted by one person The larger TC units should be lifted with the aid of a fork lift or other approved lifting aid Prior to lifting with a forklift the forks should be...

Page 7: ...g to the installation checklist described as below z Temperature around 5 40 z Working elevation between 0 1000 meters z Relative humidity 30 95 RH z During operating heat is generated by the vacuum pump and vacuum process so a machine temperature of around 70 80 is normal The machine must have free air access for cooling z A minimum distance from walls other machines etc should be maintained at l...

Page 8: ...ow is reached Figure 1 2 6 POWER CONNECTION When preparing to install the machine s main power connection please refer to the electrical information on the serial number plate located on the machine s back panel A certified electrician should be employed to complete this connection 2 7 VACUUM PUMP ROTATION If your machine operates on 3 phase power it is important to check the rotation of the vacuu...

Page 9: ...ded flat plates in the chamber to shorten vacuum time Close the lid to start the cycle the lid will open automatically when cycle is completed Take out the sealed product from vacuum chamber You are ready to start the next cycle After all packaging is completed please let the vacuum pump run for about 15 minutes then turn off the main switch to shut down the machine 3 3 OPTIONAL DEVICE 3 3 1 GAS F...

Page 10: ... Press the Power ON touch pad on the control panel 1 The Program display and the Time display will light up 2 The Program display will indicate what program the machine is running 3 The Time display will indicate the vacuum setting for that program C Changing to a different program 1 Press either the Up or the Down arrow key on the control panel 2 You will see the number displayed in the Program d...

Page 11: ...Minus keys set to 0 00 2 Press the Right Arrow key 3X to move to the next setting G Seal 1 1 Using the Plus Minus keys increase or decrease the seal time 2 Press the Right Arrow key to move to the next setting 3 Maximum sealing time 3 seconds H Seal 2 Not used at this time I Cool 1 Using the Plus Minus keys increase or decrease the cooling time 2 Press the Right Arrow key to move to the next setti...

Page 12: ...ote These settings will only function if the options they pertain to were purchased Refer to figure 6 below to help you complete these settings Figure 6 PROGRAM PROGRAM TIME SKI P CYCLE STOP CYCLE STB W ORK VAC GAS SEAL1 SEAL2 COOL SOFT GAS SHI FT GAS ON OFF PULSE ON OFF O I L CHG AI R ON OFF PULSE PURGE POW ER ON POW ER OFF Gas On Off Pulse LED Purge Gas On Off Pulse On Off A Gas Flush 1 Prepare ...

Page 13: ... of being time based Your machine must be equipped with the optional Sensor Control for this option to be used 1 Enter the Edit Mode follow the instructions in point D on Pg 00 2 Make sure the LED above the word VAC is on 3 Press the Minus key repeatedly until you pass 1 You will see the Time Percent display change to 99 4 Continue to Press the Minus key until you have reached the vacuum percentag...

Page 14: ...age operations that begin with a Vacuum cycle If you Press the Purge key once more the decimal point will begin to blink The machine will now perform multi stage functions beginning with Gas Note The vacuum will engage for 2 seconds to hold the lid down before the first gas stage begins 2 Once you have engaged the Purge function then enter EDIT MODE follow the instructions indicated in point D on ...

Page 15: ...mum on the sight gauge Refer to Fig 1 on page 6 2 Replace the oil after 500 hours of operating time C Vacuum Chamber Lid Gasket 1 Check for general wear 2 Check for damage 3 Replace as needed D Pressure Bar Rubber On TC and some SC machines this is the rubber part found in the lid of your machine that meets with the seal bar when the machine is in operation In other SC machines and in all DC machi...

Page 16: ...n this area of the machine 3 Wipe down the stainless steel housing using an approved stainless steel cleaner 4 On machines with clear chamber lids or viewing windows clean them using a mild glass cleaner 5 If your machine is an SC Series or a DC Series unit open the housing access door and visually check for oil or debris around the vacuum pump area If you see anything that needs to be cleaned DO ...

Page 17: ...e screws holding the seal element and remove it 2 Install the new seal element Refer to Figures B C on the next page a Place the new element across the surface of the seal bar leave an excess of about 3 4 at each end b Make sure you put the tension spring back in place 4 4 V A C U U M VALVE MAINTENACE 4 4 1 VENT VALVE GREASING PROCEDURE 1 First remove the inner snap ring 2 Second you can remove th...

Page 18: ...16 ...

Page 19: ...xhaust cover or not X Bottom sealing bar working normally or not X Clean the exhaust filter X Change vacuum oil X Replace exhaust filter X Replace Teflon tape X As request Replace sealing Silicone rubber X As request Replace lid gasket rubber X As request Replace pressure bag X As request Replace vanes X Above mentioned maintenance intervals are scheduled basically for 8 working hours per day Reco...

Page 20: ... if necessary Stop machine immediately Then alter the power connection and reconnect to correct ones Replace Insufficient vacuum in bag Note Mostly insufficient vacuum in bag is due to leakage of bag but not the fault of machine Bag is leaking Sharp corners on wrapped product puncture the bag Bag is too large Replace the bag Replace the bag and use a thicker one Replace with a smaller one Vacuum b...

Page 21: ...IN D Type Terminal Wiring Connection Instructions P IN NO FUNCTION PIN NO FUNCTION 1 AC24V Input For Internal 13 External DC24V Rectificated 2 AC24V Input For Internal 14 External DC24V Rectificated 3 AC24V Input For External 15 Sealing Bar 2 Heat Contact Relay Contact 4 AC24V Input For External 16 Pulse Soft Air Contact Relay Contact 5 Air Inlet Valve Relay Contact 17 x 6 Sealing Press Bar Gas Fl...

Page 22: ...20 5 3 PNEUMATIC DIAGRAM ...

Page 23: ...21 5 4 ELECTRICAL DIAGRAM ...

Page 24: ...6 FABRICATION 22 6 2 WORKING BED BOTTOM 6 3 WORKING BED TOP 6 4 CHAMBER LID TOP 6 1 BODY 6 5 ELECTRICAL BOX ...

Page 25: ...6 1 BODY 23 SC68100000 Body Diagram ...

Page 26: ...pump mounting bracket 1 14 SC80105001 Vacuum pump mounting bracket 1 15 SC80106001 Electrical box mounting bracket 2 16 SC68801001 Box Electric 1 17 2700402 Hex head screw M6 x16 4 18 2705151 washer M6 4 19 2705302 Split lock washer M6 4 20 2707204 Hex nut M6 4 21 29093382 Speed control valve JPL 10 02 2 22 2909172 Fitting B 23 1 4 x1 4 2 23 2909002 Fitting P 12 1 4 x1 4 2 24 29100056 Air regulato...

Page 27: ...6 2 WORKING BED 25 Cushion Bar Set Working Bed Diagram Top ...

Page 28: ...6 2 WORKING BED 26 Working Bed Diagram Bottom ...

Page 29: ...M4x12 S 4 15 2740169 O Ring 2 16 SC68210000 Hex Busing Block Holder 2 17 2740168 O Ring 4 18 SC68211000 Hex Busing Block Holder 2 19 SC68240000 Gas Inner Tube 2 20 VA04241000 Gas Inner Bushing 2 21 2707701 Hexagon Cup Nut M5x0 8 4 22 2909074 Fitting Nylon Tube A 022 2 23 2705152 Washer Flat M8 S 3 24 2705301 Washer M8 S 2 25 2707203 Nut M8 S 4 26 29090313 C Type Adapter Vsc 8x1 8 For Plastic Hose ...

Page 30: ...4 27433226 Pin ψ3x25 2 45 SC68203000 Limit switch bracket 1 46 2861038 Fitting electric conduit MG 20A 14G 1 2853212 Limit switch assembly TM 1701 1 2865201 Cover micro switch AMC 1 1 48 2705154 Washer M4 S 2 49 2705306 Washer Split lock M4 S 2 50 2703333 Screw Oval Hd M4x25 S 2 51 D80K235000 Vacuum valve assembly 2 1 52 29091402 Fitting 2 x1 2 53 290932584 Nipple 1 x 3 1 54 290932583 Nipple 1 x 4...

Page 31: ...6 2 2 WORKING BED FB 29 Cushion Bar Set Working Bed Diagram Top ...

Page 32: ...6 2 2 WORKING BED FB 30 Working Bed Diagram Bottom ...

Page 33: ...5 SC68211000 Hex Busing Block Holder 2 16 2740168 O Ring 4 17 SC68210000 Hex Busing Block Holder 2 18 SC68242000 Gas Inner Tube 2 19 VA04241000 Gas Inner Bushing 2 20 2707701 Hexagon Cup Nut M5x0 8 4 21 2909074 Fitting Nylon Tube A 022 2 22 2705152 Washer Flat M8 S 3 23 2705301 Washer M8 S 2 24 2707203 Nut M8 S 4 25 29090311 C Type Adapter Vsc 8x1 8 For Plastic Hose 3 26 27004131 Screw Hex Hd M5x2...

Page 34: ... bracket 1 43 2861038 Fitting electric conduit MG 20A 14G 1 44 2853313 Limit switch assembly TZ 7311 1 45 2705154 Washer M4 S 2 46 2705306 Washer Split lock M4 S 2 47 2703333 Screw Oval Hd M4x25 S 2 48 D80K235000 Vacuum valve assembly 2 1 49 29091402 Fitting 2 x1 2 50 290932584 Nipple 1 x 3 1 51 290932583 Nipple 1 x 4 1 52 SC68241000 Sift net cover 1 53 SC68242000 Sift net 1 A SC68224A00 Sealing B...

Page 35: ...6 3 WORKING BED TOP 33 SC68300000 Working Bed Top ...

Page 36: ...ket 1 3 2740209 Handle MS737 1 300 1 4 2707204 Nut M6 S 4 5 2701173 Hexagon Socket Head Cap Bolt M8x25 S 2 6 2861038 Fitting electric conduit MG 20A 14G 1 7 SC68320A00 SEALING BAR SET TOP 2 8 2701154 Hexagon Socket Head Cap Bolt M6x25 S 4 9 2705151 Washer M6 S 4 10 2705302 Washer Split lock M6 S 4 ...

Page 37: ...6 3 2 LID DIAGRAM FB 35 SC68310000 Lid Diagram ...

Page 38: ...0 1 4 2707204 Nut M6 S 4 5 2701173 Hexagon Socket Head Cap Bolt M8x25 S 2 6 2861038 Fitting electric conduit MG 20A 14G 1 7 SC68340A00 SEALING BAR SET TOP 2 8 2701154 Hexagon Socket Head Cap Bolt M6x25 S 4 9 2705151 Washer M6 S 4 10 2705302 Washer Split lock M6 S 4 11 2707204 Nut M6 S 4 12 2861038 Fitting electric conduit MG 20A 14G 1 ...

Page 39: ...6 4 CHAMBER LID TOP 37 SC68320A00 Chamber Lid Top ...

Page 40: ... 4 5 2703327 Screw Round Hd M4x20 S 4 6 VA04271000 Heating Band Holder 2 7 2704603 Screw Socket Set M6x10 SUS 2 8 SC68322000 Teflon Tape 1 9 VA04277000 Spring 2 10 SC68323000 Sealing Wire 1 11 SC68325000 Teflon Tape 1 12 DC53324000 Teflon Tape Clamp LR 2 13 SC68326000 Teflon Tape Clamp FB 2 14 2703325 Round head screw M4 x 8 8 15 D80K374000 Spring fixed plate 2 16 D80K376000 Lining plate 2 1 1 ...

Page 41: ...6 4 CHAMBER LID TOP 39 SC68374A00 Chamber Lid Top ...

Page 42: ...4x20 S 4 6 VA04221000 Heating Band Holder 2 7 2704603 Screw Socket Set M6x10 SUS 2 8 SC68322000 Teflon Tape 1 9 D80K376000 Lining plate 2 10 SC68323000 Sealing element for cut 1 11 SC68325000 Teflon Tape 1 12 DC53324000 Teflon Tape Clamp LR 2 13 SC68326000 Teflon Tape Clamp FB 2 14 2703325 Round head screw M4 x 8 8 15 D80K374000 Spring fixed plate 2 16 SC68373000 Sealing element for seal 1 40 ...

Page 43: ...6 5 ELECTRICAL BOX 41 ...

Page 44: ...Fuse 20mm 25A 1 FAZ 2801734 Breaker FAZ C32 1 1 TMR1 2833328 Time Relay ANLY AMY 2 6S AC24V 1 2833329 Omron Socket Relay PYF08A E MY2 CE 1 FM 2850635 Lock Cp Tape Head Mount FM 4 2 T1 28960010 Transformer TBSW 1I 70VA 0F 110 200 220V 0F 24V UL 1 T2 28960056 Transformer TBSW 1I 700VA 0F 200 220 0 20 30 40 UL 1 T B 2843212 Terminal Block PTU 10 14 2843209 Terminal Block PTU 30 10 2843210 Terminal Bl...