ProMinent VAMC, Operating Instructions Manual

Page 1: ...2006 42 EC Part no 987096 BA VA 022 08 18 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installation or operating errors The latest version of the operating instructions are available on our homepage ...

Page 2: ...ng to the cor rect operation of the unit or is intended to make your work easier Safety notes Safety notes are identified by pictograms see Safety Chapter These operating instructions conform to current EU regulations applicable at the time of publication Please state identity code and serial number which you can find on the nameplate when you contact us or order spare parts This enables the devic...

Page 3: ...ent conditions 14 5 5 1 Ambient temperatures 14 5 5 2 Media temperatures 14 5 5 3 Air humidity 14 5 6 Motor data 14 5 7 Stroke sensor Sigma 15 5 8 Sound pressure level 15 5 9 Supplementary information for modified versions 15 6 Dimensional Drawings 16 7 Diagrams for Setting the Capacity 17 8 Wear parts Vario C VAMC 18 8 1 Spare parts kits 18 8 2 Diaphragms 18 9 Declaration of Conformity for Machin...

Page 4: ...springs Hastelloy C4 Hydraulic connector 0 Standard connection Union nut with hose connection 1 Union nut and PVC insert 2 Union nut and PP insert 3 Union nut and PVDF insert 4 Union nut and stainless steel insert 5 Union nut and PVC tube nozzle 6 Union nut and PP tube nozzle 7 Union nut and PVDF tube nozzle 8 Union nut and stainless steel tube nozzle Design 0 with ProMinent logo standard M Modifi...

Page 5: ...contained in the operating instructions n Observe the general limitations with regard to viscosity limits chem ical resistance and density see also ProMinent resistance list In the product equipment catalogue or at www prominent com n All other uses or modifications are prohibited n The pump is not intended for the metering of gaseous media and solids n The pump is not intended to meter extremely ...

Page 6: ...in the relevant work area Electrical technician Electrical technicians are deemed to be people who are able to complete work on electrical systems and recognise and avoid possible dangers independently based on their technical training and experience as well as knowledge of pertinent standards and regulations Electrical technicians should be specifically trained for the working envi ronment in whi...

Page 7: ...fety data sheets are available and that they are kept up to date as well as for producing an associated hazard assessment for the workstations affected WARNING Danger of electric shock A mains voltage may exist inside the pump housing If the pump housing has been damaged you must disconnect it from the mains immediately It may only be returned to service after an authorised repair CAUTION Warning ...

Page 8: ...ng protective equipment must be installed for operation n Drive front cover n Motor fan cowling n Motor terminal box cover n Plug Pos 9 in Fig 6 in Chap Repair In the event of an electrical accident disconnect the mains cable from the mains or press the emergency cut off switch fitted on the side of the system If feed chemical escapes also depressurise the hydraulic system around the pump as neces...

Page 9: ...ng of the pump Take appropriate protective measures before working on the pump e g safety glasses safety gloves Adhere to the material safety data sheet for the feed chemical Drain and flush the liquid end before working on the pump CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo nents if they are manipulated or opened due to pressure in the liqu...

Page 10: ...re connector 4 Diaphragm 5 Backplate 6 Slide rod 9 Plug n If necessary take protective measures n Adhere to the material safety data sheet for the feed chemical n Ensure that the system is at atmospheric pressure 1 Empty the liquid end turn the liquid end upside down and allow the feed chemical to run out flush out with a suitable medium flush the liquid end thoroughly when using hazardous feed ch...

Page 11: ...tch the pump on 15 Set the stroke length to 100 16 Place the dosing head 2 with the screws onto the diaphragm 4 and the backplate 5 the suction connector must be pointing downwards in the pump s subsequent fitting position 17 When the pump is running rotate the liquid end as far to the right until the suction connection 1 is pointing vertically downwards 18 Now disconnect the pump from the power s...

Page 12: ...uipment this device features the symbol showing a waste bin with a line through it The device must not be disposed of along with domestic waste To return the device use the return and collection systems available and observe the local legal requirements Sign indicating EU collection system Information on disposal 12 ...

Page 13: ...missible priming pressure suction side m WS bar 10008 10016 07026 07042 7 2 8 07012 07024 04039 04063 6 1 7 All figures refer to water at 20 C The suction lift applies to filled suction line and filled liquid end when installed correctly 5 2 Precision Data Value Unit Reproducibility 2 when installed correctly under constant conditions at least 30 stroke length and water at 20 C 5 3 Shipping weight...

Page 14: ... 50 C Ambient temperature in operation drive motor 10 45 C 5 5 2 Media temperatures Material version PPE PCB PVT SST Long term temperature C 10 50 10 45 10 50 10 50 Max temperature for 15 min C 100 60 100 120 at max operating pressure at max 2 bar 5 5 3 Air humidity Maximum air humidity 95 rel humidity non condensing 5 6 Motor data The key electrical data for the motor can be found on the nameplat...

Page 15: ...fied Technical data of pumps in the modified version can deviate from those of the standard pumps They can be queried by stating the details of the serial number During operation with an automatic stroke length adjustment control together with a variable speed motor the stroke rate must not fall below 30 strokes min Otherwise technical problems occur because the mechanical resistance of the stroke...

Page 16: ..._00_53_72_05 P_VA_0003_SW Fig 3 Dimensional drawing of Vario C Material ver sion A B C D E F Connector PCB 191 142 92 243 226 176 DN10 PPE 191 142 92 243 226 178 DN10 PVT 191 142 95 246 228 180 DN10 SST 190 140 90 241 226 180 DN10 with hose nozzle with insert Dimensional drawing of Vario C Dimensional Drawings 16 ...

Page 17: ...7026 VAMc 10008 VAMc 10016 Vario FM 063 0 5 10 15 20 25 30 35 40 45 50 Q l h 0 20 40 60 80 100 120 s 55 60 65 VAMc 04063 VAMc 04039 VAMc 07012 VAMc 07024 0 5 10 15 20 25 30 35 40 45 50 Q l h 0 2 4 6 8 10 12 s bar 55 60 65 VAMc 04063 VAMc 04039 VAMc 07012 VAMc 07024 Fig 4 Capacity Q at minimum back pressure dependent on the stroke length s and capacity Q dependent on the back pressure p Diagrams fo...

Page 18: ...ing set cover rings gaskets ball seat Tab 1 Types 10008 10016 07026 07042 Liquid end Material version Order no FM 042 DN 10 PPE 910753 FM 042 DN 10 PCB 910754 FM 042 DN 10 PVT 1003641 FM 042 DN 10 SST 910751 Tab 2 Types 07012 07024 04039 04063 Liquid end Material version Order no FM 063 DN 10 PPE 910758 FM 063 DN 10 PCB 910759 FM 063 DN 10 PVT 1003642 FM 063 DN 10 SST 910756 8 2 Diaphragms Tab 3 D...

Page 19: ...proved by us will invalidate this dec laration Tab 4 Extract from the Declaration of Conformity Designation of the product Metering pump Vario C product range Product type VAMc Serial number see nameplate on the device Relevant EC directives EC Machinery Directive 2006 42 EC Compliance with the protection targets of the Low Voltage Directive 2014 35 EU according to Appendix I No 1 5 1 of the Machi...

Page 20: ...987096 3 en_GB 2012 ProMinent GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany Telephone 49 6221 842 0 Fax 49 6221 842 419 Email info prominent com Internet www prominent com ...