Promotech LIZARD, Operator'S Manual

Page 1: ...ul Elewatorska 23 1 15 620 Białystok Poland Phone 48 85 678 34 00 Fax 48 85 651 15 31 www promotech eu e mail office promotech eu OPERATOR S MANUAL L LI IZ ZA AR RD D WELDING CARRIAGE ...

Page 2: ...0 5 ACCESSORIES 21 5 1 Oscillator 21 5 2 16 22 mm torch clamp 23 5 3 16 22 mm torch clip 23 5 4 22 35 mm torch clamp 23 5 5 Short rod 24 5 6 Long rod 24 5 7 Short rod torch holder with clamp 24 5 8 Short rod torch holder with clip 25 5 9 Short rod low torch holder with clip 25 5 10 Long rod torch holder with clamp 25 5 11 Long rod torch holder with clip 26 5 12 Torch extension arm 26 5 13 Edge fol...

Page 3: ...es walls low or with holes and on ceilings pipes and tanks 1 2 Technical data Voltage 1 115 230 V 50 60 Hz Power 25 W Welding position according to EN ISO 6947 and AWS ASME horizontal PA 1F 1G PB 2F PC 2G PD 4F PE 4G vertical PF 3F 3G with optional oscillator PG 3F 3G with optional oscillator Minimum path curvature radius 1500 mm 5 ft Torch type MIG MAG Torch diameter 16 22 mm 0 63 0 87 Maximum to...

Page 4: ...LIZARD This document is protected by copyrights Copying using or distributing without permission of PROMOTECH is prohibited 4 411 mm 16 2 368 mm 14 5 447 mm 17 6 ...

Page 5: ...four rubber wheels Permanent magnets fitted at the carriage bottom ensure proper clamping to ferromagnetic surfaces The cross slide allows for precise control of the torch holder position in both the horizontal and vertical axis and connecting the arc ignition cable will enable the carriage to ignite an arc when selecting a travel direction Fig 1 View of the LIZARD Safety line lug Arc ignition soc...

Page 6: ...ZARD is supplied including the following elements Carriage 1 unit Foam filled cardboard box 1 unit Cable anchor 1 unit Short rod torch holder with clamp 1 unit 3 m 10 ft power cord 1 unit 6 5 m 21 ft arc ignition cable 1 unit 4 mm hex wrench 1 unit Operator s Manual 1 unit LCD display Knob F1 Knob F2 Arc ignition switch TEST O I Travel direction switch Left O Right Speed adjustment knob ...

Page 7: ...l and wheels 9 Keep the carriage dry Exposure to rain snow or frost is prohibited 10 Keep the work area well lit clean and free of obstacles 11 Never use near flammable liquids or gases or in explosive environments 12 Make sure that the rubber of the wheels is clean and not damaged 13 Never disassemble the cover of the wheels 14 Remove objects attracted to the chassis by the magnet 15 Transport an...

Page 8: ...operation Do not wear loose clothing 26 Before every use inspect the carriage to ensure it is not damaged Check whether any part is cracked or improperly fitted Make sure to maintain proper conditions that may affect the operation of the carriage 27 Never try to manually stop the motion of the carriage To stop set the travel direction switch to the position O 28 Maintain only when the carriage is ...

Page 9: ...gnet lever Fig 3 View from the back side Connect the carriage to the power source insert the torch into the torch holder and then secure it with the knob Next insert the torch cable into the cable anchor secure it with the knobs and then fix the anchor in the required position using the lever Knob securing the torch in the holder Precise torch position adjustment knobs Knobs securing the cable in ...

Page 10: ...ct the second blue jacketed wire to the second terminal of the same circuit according to the diagram shown in Fig 4 To control the second torch connect the green jacketed wires to the terminals of the second welding circuit Fig 4 Connecting the arc ignition cable to welding circuits To check whether the arc ignition cable is connected correctly power the carriage by setting the power switch to the...

Page 11: ...about 10 mm 0 4 or one groove more than the left arm Fig 5 and then retighten the screws Fig 5 Proper positioning of the guide arms Switch the magnet ON OFF lever from left O to right I which will change the clamping force from minimum to maximum Loosen the levers to adjust the position and angle of the torch and set the torch position precisely using two knobs located at the cross slide When oper...

Page 12: ... from Fig 6 will show on the display Fig 6 Example of the main menu Press and hold the knob F1 for about 3 seconds to enter into the configuration menu to set welding parameters 3 5 Programming The LIZARD welding carriage allows defining up to 40 welding programs After entering into the configuration menu proceed as described in Fig 7 to move among the parameters from Tab 1 Fig 7 Configuration men...

Page 13: ...c while filling the crater Time of filling the crater must be set higher or equal to the time of the current lowering that is set at the welding source 0 2 cm 0 2 in step 0 1 Length of the backweld Shorter or equal to weld length Inactive if skip set to zero which is indicated by the sign 0 1000 cm 0 400 in infinity step 10 or 1 Longer or equal to the sum of weld length and skip If set to infinity...

Page 14: ...ress the knob F1 and hold it for 3 seconds If the chosen parameters are not saved they will be active only until the current program number is changed in the main menu 3 6 Welding procedure Fig 8 shows a graphic description of the welding procedure that starts with the speed value shown in the main menu when selecting a travel direction The first stage involves producing the weld after which the c...

Page 15: ...vel direction switch to select a direction of motion The carriage will start moving according to the chosen program parameters The indication of the current operating mode will show on the display during program execution The carriage speed can be adjusted during operation using the speed adjustment knob however the new speed will not be saved if the current program changes in the meantime The car...

Page 16: ...tructions Remove the torch holder 1 Remove the torch holder plate 2 by unscrewing screws 3 using 4 mm hex wrench Unscrew the cap 4 Fix the arm 5 to the oscillator 6 Fix the oscillator 6 to the bracket 7 using two M5x20 screws 8 Fix the bracket 7 to the cross slide 10 using two M5x16 screws 9 Fix the oscillator plug 11 to the oscillation socket 12 Fix the low torch holder 13 to the oscillator arm 5...

Page 17: ...the straight line from Fig 8 Parameter Value Description 0 100 step 10 or 1 Relative amplitude of the oscillation 0 100 step 10 or 1 Relative speed of the oscillation The higher the speed the shorter the oscillation period 0 5 s step 1 or 0 1 Delay in the top position of the oscillation 0 5 s step 1 or 0 1 Delay in the bottom position of the oscillation YES NO Choosing YES locks the capability of ...

Page 18: ...arameter is set to YES pressing the knob F1 or F2 during operation will not trigger any action Otherwise the delay parameters will show on the display and can be adjusted online Fig 11 Fig 11 Menu for changing the oscillator dwell times Rotation of the knob F1 changes the oscillation amplitude by 1 Rotation of the knob F2 changes the oscillation speed by 1 Rotation of the knob F2 changes the delay...

Page 19: ...iage reached the obstacle at the front Remove the obstacle blocking the movement of the carriage or choose the opposite travel direction Carriage reached the obstacle at the rear Remove the obstacle blocking the movement of the carriage or choose the opposite travel direction Too fast switching between left and right travel direction Set the travel direction switch to the position O 1 Travel direc...

Page 20: ...aily 1 Clean the chassis and the wheels 2 Clean the rollers of the guide arms and make sure that the rollers rotate freely 3 Clean the torch nozzle Replace if damaged Monthly 1 Check whether the knobs and the switches operate as intended Replace if loose or damaged 2 Inspect cables cords and hoses Replace if damaged 3 Tighten screws if loose ...

Page 21: ...ally Oscillation type pendulum maximum 11 Oscillation amplitude at r 150 mm 5 9 1 30 mm 1 100 Oscillation speed at oscillation amplitude of 10 mm 0 4 and zero delay on ends 7 164 cycles min 1 100 Delay on ends 0 5 s Maximum torque 5 Nm 3 7 lb ft Power 12 W Weight 2 kg 4 lbs To obtain the proper shape of oscillation the axis of the oscillator s output shaft must cross with the axis of the torch Par...

Page 22: ...LIZARD This document is protected by copyrights Copying using or distributing without permission of PROMOTECH is prohibited 22 ...

Page 23: ... the handle diameter of 16 22 mm 0 63 0 87 5 3 16 22 mm torch clip Allows using a torch with the handle diameter of 16 22 mm 0 63 0 87 Tighten the torch in the clip using the 4 mm hex wrench 5 4 22 35 mm torch clamp Allows using a torch with the handle diameter of 22 35 mm 0 87 1 38 Part number ZRZ 0466 19 00 00 0 Part number ZRZ 0466 04 01 00 0 Part number ZCS 0476 06 01 00 0 ...

Page 24: ...ECH is prohibited 24 5 5 Short rod Provides a 120 mm 4 72 reach 5 6 Long rod Provides a 240 mm 9 45 reach 5 7 Short rod torch holder with clamp Allows using a torch with the handle diameter of 16 22 mm 0 63 0 87 Part number UCW 0476 20 00 00 0 Part number WLK 0476 20 01 00 0 Part number WLK 0466 04 10 00 0 ...

Page 25: ... 0 87 Tighten the torch in the clip using the 4 mm hex wrench 5 9 Short rod low torch holder with clip Allows using a torch with the handle diameter of 16 22 mm 0 63 0 87 Tighten the torch in the clip using the 4 mm hex wrench 5 10 Long rod torch holder with clamp Allows using a torch with the handle diameter of 16 22 mm 0 63 0 87 Part number UCW 0466 04 00 00 0 Part number UCW 0476 27 00 00 0 Par...

Page 26: ...rch with the handle diameter of 16 22 mm 0 63 0 87 Tighten the torch in the clip using the 4 mm hex wrench 5 12 Torch extension arm Extends the reach of the torch To install the arm unscrew the M5x10 screws fixing the cross slide using the 4 mm hex wrench and use the same screws to fix the cross slide at the end of the arm as shown in the figure Fix the arm to the carriage using M5x16 screws Part ...

Page 27: ...istributing without permission of PROMOTECH is prohibited 27 5 13 Edge following guide arms Allow guiding the carriage along outside edges Install the guide arms after unscrewing the standard guide arms using the 4 mm hex wrench Part number 2 units PRW 0476 21 00 00 1 ...

Page 28: ...ibuting without permission of PROMOTECH is prohibited 28 5 14 Adjustable guide arms Allow guiding the carriage along lap joints and templates Install the guide arms after unscrewing the standard guide arms using the 4 mm hex wrench Part number 2 units PRW 0476 22 00 00 1 ...

Page 29: ...ing or distributing without permission of PROMOTECH is prohibited 29 5 15 Magnet guide arms Allow guiding the carriage on ceilings Install the guide arms after unscrewing the standard guide arms using the 4 mm hex wrench Part number 2 units PRW 0476 52 00 00 1 ...

Page 30: ...ng or distributing without permission of PROMOTECH is prohibited 30 5 16 Low guide arms Allow guiding the carriage along low walls Install the guide arms after unscrewing the standard guide arms using the 4 mm hex wrench Part number 2 units PRW 0476 54 00 00 1 ...

Page 31: ...r distributing without permission of PROMOTECH is prohibited 31 5 17 High guide arms Allow guiding the carriage along walls with holes Install the guide arms after unscrewing the standard guide arms using the 4 mm hex wrench Part number 2 units PRW 0476 55 00 00 1 ...

Page 32: ...permission of PROMOTECH is prohibited 32 5 18 Dual torch mount Allows using a second torch Use the 5 mm hex wrench to unscrew the M6x20 screws and washers fixing the carrying handle and then use the same screws and washers to fix the mount to the carriage Part number PDT 0466 40 00 00 0 ...

Page 33: ...ck placed on a 5 mm 0 2 thick ferromagnetic surface is 90 N up to a temperature of 100 C 212 F At 180 C 356 F the force decreases to 54 N Connect two rails with the M5x16 screws using the 3 mm hex wrench to form a butt or lap joint Install the guide arms after unscrewing the standard guide arms using the 4 mm hex wrench Flexible rail 1 unit PRW 0466 50 01 01 0 Magnet block set BLO 0466 68 00 00 0 ...

Page 34: ...LIZARD This document is protected by copyrights Copying using or distributing without permission of PROMOTECH is prohibited 34 ...

Page 35: ...osition the guide on the workpiece along the direction of welding Loosen the levers and put the tool onto the first magnet resting the side of the pilot pin on an outside edge as in the figure below or placing the tip of the pilot pin in a groove Lock the levers in this position pull the further part of the guide off the workpiece 1 and begin moving the tool along the guide 2 to clamp the successi...

Page 36: ... permission of PROMOTECH is prohibited 36 5 21 76 mm cross slide Extends either up down or left right adjustment range from 0 35 mm 0 1 38 to 0 76 mm 0 3 Install in place of the standard cross slide after unscrewing eight screws using the 4 mm hex wrench Part number ZSP 0466 46 00 00 1 ...

Page 37: ...LIZARD This document is protected by copyrights Copying using or distributing without permission of PROMOTECH is prohibited 37 6 WIRING DIAGRAM ...

Page 38: ...ity We PROMOTECH sp z o o ul Elewatorska 23 1 15 620 Białystok Poland declare with full responsibility that LIZARD WELDING CARRIAGE is manufactured in accordance with the following standards EN 12100 EN 60745 1 EN 60974 10 and satisfies safety regulations of the guidelines 2004 108 EC 2006 95 EC 2006 42 EC Białystok 22 January 2015 ___________________________ Marek Siergiej Chair ...

Page 39: ... prohibited 39 8 QUALITY CERTIFICATE Machine control card LIZARD WELDING CARRIAGE Serial number Electric test Type of test Result Name of tester Test with sinusoidal voltage voltage 1000 V frequency 50 Hz Date Resistance of the protective circuit Ω Signature Quality control Adjustments inspections Quality control ...

Page 40: ...ee of defects in material and workmanship under normal use for a period of 12 months from the date of sale This warranty does not cover wheels as well as damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Date of production Serial number Date of sale Signature of seller 2 07 9 February 2016 WE RESERVE THE RIGHT TO MAKE CHA...