PRONAR T683P, User Manual

Page 1: ...KIE tel 48 085 681 63 29 48 085 681 64 29 48 085 681 63 81 48 085 681 63 82 fax 48 085 681 63 83 48 085 682 71 10 www pronar pl USER MANUAL AGRICULTURAL TRAILER PRONAR T683P TRANSLATION OF ORIGINAL MANUAL REVISION 1A 05 2014 PUBLICATION NUMBER 395N 00000000 UM ...

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Page 3: ...re using the machine the user must read the contents of this manual and observe all recommendations contained therein This will guarantee safe and trouble free operation of the machine The machine was constructed in accordance with applicable standards documents and current legal regulations The User Manual describes the basic principles of safe use and operation of Pronar T683P agricultural trail...

Page 4: ...recommendations the observance of which is absolutely necessary are highlighted in the text with a sign and preceded by the word CAUTION Failure to comply with these recommendations creates the risk of damage to the machine due to improper handling adjustment or use In order to draw the user s attention to the necessity to perform periodic maintenance the content of the manual is marked with the f...

Page 5: ...ction Right side the right hand side of the observer facing the machine in the forward direction THE SCOPE OF SERVICE ACTIVITIES The maintenance activities described in the manual are marked with the sign The result of the maintenance adjustment activity or remarks concerning the performed activities is marked with the sign ...

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Page 7: ...AT TO THE ENVIRONMENT 1 13 1 7 WITHDRAWAL FROM USE 1 14 2 SAFETY OF USE 2 1 2 1 GENERAL TERMS OF SAFETY 2 2 2 1 1 TRAILER USE 2 2 2 1 2 CONNECTING AND DISCONNECTING THE TRAILER TO THE TRACTOR 2 3 2 1 3 CONNECTING AND DISCONNECTING OF A SECOND TRAILER 2 3 2 1 4 HYDRAULIC AND PNEUMATIC INSTALLATIONS 2 4 2 1 5 LOADING AND UNLOADING OF A TRAILER 2 5 2 1 6 TRANSPORT PASSAGE 2 6 2 1 7 TIRES 2 10 2 1 8 T...

Page 8: ...FORE FIRST USE 4 2 4 1 1 CHECKING THE TRAILER AFTER DELIVERY 4 2 4 1 2 PREPARATION OF THE TRAILER FOR THE FIRST CONNECTION 4 3 4 2 CONNECTING AND DISCONNECTING THE TRAILER TO THE TRACTOR 4 5 4 3 CONNECTING AND DISCONNECTING OF A SECOND TRAILER 4 9 4 4 LOADING AND LOAD SECURING 4 11 4 4 1 GENERAL LOADING INFORMATION 4 11 4 5 LOAD TRANSPORTATION 4 19 4 6 UNLOADING 4 21 4 6 1 UNLOADING OF CARGO TRANS...

Page 9: ... 8 REPLACEMENT AND ADJUSTMENT OF PARKING BRAKE CABLE TENSION 5 14 5 3 PNEUMATIC SYSTEM SERVICE 5 17 5 3 1 PRELIMINARY INFORMATION 5 17 5 3 2 TIGHTNESS CHECK AND VISUAL INSPECTION OF THE INSTALLATION 5 18 5 3 3 CLEANING THE AIR FILTERS 5 19 5 3 4 AIR TANK DRAINAGE 5 21 5 3 5 CLEANING THE DRAINAGE VALVE 5 22 5 3 6 CLEANING AND MAINTAINING PNEUMATIC CONNECTORS AND SOCKETS 5 23 5 3 7 REPLACEMENT OF PN...

Page 10: ...N 5 27 5 6 LUBRICATION OF THE TRAILER 5 28 5 7 CONSUMABLES 5 33 5 7 1 HYDRAULIC OIL 5 33 5 7 2 LUBRICANTS 5 34 5 8 CLEANING THE TRAILER 5 34 5 9 STORAGE 5 36 5 10 TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS 5 36 5 11 ADJUSTMENT OF THE DRAWBAR POSITION 5 38 5 12 TROUBLESHOOTING 5 39 ...

Page 11: ...CHAPTER 1 GENERAL ...

Page 12: ...ced on a rectangular field painted in gold The data plate is located on the front beam of the upper frame and the serial number is on the lower frame longitudinal member figure 1 1 When purchasing the trailer check that the serial numbers on the machine match the number entered in the WARRANTY CARD in the sales documents and in the USER MANUAL The meaning of the individual fields on the nameplate ...

Page 13: ... number F The trailer s karb weight G Permissible gross weight H Capacity I Permissible load on the coupling device J Permissible axle 1 load K Permissible axle 2 load 1 1 2 IDENTIFICATION OF DRIVING AXLES FIGURE 1 2 Location of the nameplate of driving axle 1 driving axle 2 nameplate The serial number of the driving axle and its type are stamped on the nameplate 2 attached to the driving axle bea...

Page 14: ...s of carriage and loading specified by the Manufacturer and road transport regulations in force in the country in which the trailer is used will void the warranty services and is treated as using the machine for purposes other than those intended The trailer is not adapted and intended for the transport of people animals and goods classified as hazardous materials The trailer was constructed in ac...

Page 15: ...hat location of the centre of gravity adversely affects the stability of the trailer carry loads that affect uneven loading and or overloading of the axles and suspension components TABLE 1 2 Recommended pallet types PALETTE NAME TYPE LENGTH MM WIDTH MM HEIGHT MM EUR pallet standard 1 200 800 144 EUR pallet 1 2 800 600 144 EUR pallet large 1 200 1 200 144 Intended use also includes all activities ...

Page 16: ...f publications and documents attached to the trailer and the contents of manual agricultural tractor have been trained in trailer operation and work safety have the required authorization to drive and are familiar with the traffic rules and transport regulations ADVICE The tractor s requirements depend on the completion of the trailer TABLE 1 3 Agricultural tractor requirements CONTENT UNIT REQUIR...

Page 17: ...rdance with ISO 1724 Tractor hitch required Type of hitch Loading of the drawbar hitch kg Hitch for single axle trailers Upper transport hitch 2 000 Other requirements Min tractor power kW KM 76 4 104 1 a different oil may be used provided it can be mixed with oil in the trailer Detailed information can be found in the product information card If a second trailer is connected to the trailer it mus...

Page 18: ...aulic oil Maximum system pressure bar MPa L HL 32 Lotos 1 200 20 Electrical system Electrical system voltage Connection socket V 12 7 poles in accordance with ISO 1724 Trailer drawbar The drawbar eye diameter mm 40 1 a different oil may be used provided it can be mixed with oil in the trailer Detailed information can be found in the product information card 1 3 EQUIPMENT Some standard equipment it...

Page 19: ...draulic scissor support Side of the left portal Side of the right portal Side of the left portal 3 chimney dampers Side of the right portal 3 chimney dampers Hand brake Electrical installation connection cable Wheel fenders Rear hitch Spare wheel Plate for slow moving vehicles Warning reflective triangle Tarpaulin Balcony Chute Side overrun protection ...

Page 20: ...neumatic system connectors tires brake shoes bulbs and LED lamps gaskets bearings The warranty services only apply to such cases as mechanical damage not caused by the fault of the user factory defects of parts etc In the event that damage occurs as a result of mechanical damage caused by the user s fault road accident from improper operation adjustment and maintenance using the trailer contrary t...

Page 21: ...a loading ramp and a farm tractor During work act in compliance with the general principles of workplace health and safety for reloading work Persons operating reloading equipment must have the required permissions to use these devices The trailer must be correctly connected to the tractor in accordance with the requirements contained in this operator s manual The trailer braking system must be ac...

Page 22: ...its position relative to the transporting vehicle The fastening means must be selected according to the manufacturer s instructions In case of doubt a larger number of attachment and securing points for the trailer should be used If necessary protect the sharp edges of the trailer thus securing the securing means against damage during transport FIGURE 1 3 Arrangement of transport handles 1 carryin...

Page 23: ... read the instructions and follow the recommendations contained therein 1 6 THREAT TO THE ENVIRONMENT A hydraulic oil leak is a direct threat to the natural environment owing to its limited biodegradability Due to the low solubility of oil in water it does not cause high toxicity of living organisms An oil leak into water reservoirs can however lead to a reduction in oxygen content When carrying o...

Page 24: ...r regeneration of oils It is prohibited to throw or pour oil into the sewage system or water reservoirs 1 7 WITHDRAWAL FROM USE If the user decides to withdraw the trailer from use comply with the provisions in force in the given country regarding withdrawal from use and recycling of machines withdrawn from use Before disassembly remove all oil from the hydraulic system and completely reduce air p...

Page 25: ...CHAPTER 2 SAFETY OF USE ...

Page 26: ...cation of the principles of safe use and sound behaviour should be the basic principle of using a trailer The machine must not be used by persons who are not authorized to drive agricultural tractors including children people under the influence of alcohol or other drugs Non compliance with the rules of safe use poses a threat to the health of the operating and bystanders The trailer may not be us...

Page 27: ...is equipped with an automatic hitch make sure that the coupling operation has been completed Take special care when connecting the machine When connecting nobody may be between the trailer and the tractor Disconnecting the trailer from the tractor is forbidden if the loading box is raised Hitching and unhitching the trailer may only take place when the machine is immobilized by means of the parkin...

Page 28: ...o the sides and to the rear The length of the control cable for this valve is set by the Manufacturer and it must not be adjusted when the trailer is used In the event of a failure of the hydraulic or pneumatic system the trailer should be decommissioned until the failure is removed When connecting the hydraulic conduits to the tractor make sure that the tractor hydraulic system and trailer are no...

Page 29: ...nimals and hazardous materials The load must be arranged in such a way that it does not threaten the stability of the trailer and does not hinder driving The arrangement of the load must not cause an overload on the eye trailer s chassis Incorrectly selected load distribution and overloading the machine may cause the trailer to overturn or damage its components Do not stay on the load box during l...

Page 30: ...load box if there is any danger of the load box tipping over It is forbidden to lift the load box with the sides closed It is forbidden to jerk the trailer forward or backward if the load that is bulky or difficult to slide down has not been unloaded After unloading make sure the load box is empty Driving with the raised load box is prohibited When closing or opening the slide window chute walls a...

Page 31: ...ther elements without sharp edges placed under the vehicle wheels Wedges 1 should only be placed under one wheel one in front of the wheel the other in the rear Figure 2 1 It is forbidden to drive with the load box raised FIGURE 2 1 How to set the wedges 1 locking pin Before driving make sure that the trailer is correctly connected to the tractor especially that the hitch pins are secured Vertical...

Page 32: ...n sloping ground creates a risk of loss of braking efficiency When driving on public roads the tractor operator must ensure that the trailer and tractor are equipped with an approved or homologated warning reflective triangle Periodically drain air tanks in the pneumatic system During frosts freezing water may cause damage to pneumatic system components Reckless driving and excessive speed can cau...

Page 33: ...ler is the last vehicle in the set Figure 2 2 The triangular plate should be placed in a specially prepared holder riveted to the rear wall of the load box When reversing it is recommended to use the help of another person During manoeuvres the helping person must keep a safe distance from danger zones and be visible to the tractor operator at all times Parking the trailer on a decline is prohibit...

Page 34: ...oid damaged road surfaces sudden and variable manoeuvres and high speeds when turning Check tire pressure regularly Tire pressure should also be checked during all day intensive work It should be taken into account that an increase in tire temperature can increase the pressure by up to 1 bar With such a rise in temperature and pressure reduce the load or speed Never reduce pressure by venting if i...

Page 35: ...ely reduced Perform maintenance and repair activities applying general principles of health and safety at work In the event of a cut the wound should be immediately washed and disinfected In case of serious injuries consult a physician Repair maintenance and cleaning work should only be carried out with the tractor engine switched off and the ignition key removed Tractor and trailer should be secu...

Page 36: ...lubrication remove excess grease or oil The trailer should be kept clean Be especially careful when entering the load box Climbing is possible with the use of ladders located on the front wall extension and drawbar as well as folding steps inside the load box Elements of the trailer that are not intended to be entered may not be used for this purpose Before entering the load box secure the trailer...

Page 37: ...without the consent of the Manufacturer trailer cleaning maintenance and technical inspection presence of persons or animals in areas invisible from the operator s position Residual risk can be reduced to a minimum by following these recommendations prudent and leisurely machine operation sensible application of the remarks and recommendations contained in the operating instructions maintaining a ...

Page 38: ...iler are legible throughout the entire period of use In the event of their destruction they must be replaced Labels with inscriptions and symbols are available from the Manufacturer or in the place where the machine was purchased New assemblies replaced during repair must be marked again with the appropriate safety signs When cleaning the trailer do not use solvents that may damage the label coati...

Page 39: ...he tractor engine and remove the ignition key Secure the tractor cab against unauthorized access 4 Before starting any servicing or repair work switch off the tractor engine and remove the ignition key 5 Caution Danger of electric shock When unloading the trailer keep a safe distance from overhead power lines ...

Page 40: ...a loaded and or unsupported load box 7 Regularly check the tightness of wheel nuts and other bolted connections 8 Lubricate the trailer according to the schedule outlined in the User s Manual 9 Hydraulic supply hose for the braking system 10 Hydraulic supply hose for the tip system 11 Trailer load capacity depending on the trailer variant ...

Page 41: ... pressure 1 15 Manufacturer s website address 16 The hose supplying the hydraulic system of the scissor support 17 Return hose sink of the hydraulic system of the scissor support 1 the pressure depends on the used tires The numbering of the ITEM column is consistent with the designations in figure 2 3 Stickers item 9 10 16 17 are placed on the hydraulic conduits The sticker 12 is located near the ...

Page 42: ...Pronar T683P CHAPTER 2 2 18 FIGURE 2 3 Arrangement of information and warning stickers ...

Page 43: ...CHAPTER 3 CONSTRUCTION AND PRINCIPLE OF OPERATION ...

Page 44: ...790 5 100 2 420 800 600 Weight and load capacity The trailer s karb weight Permissible gross weight Allowed package kg kg kg 4 640 20 000 15 360 Other information Wheel track Load capacity Loading area Loading surface lift Load box swing angle side back Electrical system voltage Speed limit Noise level Min tractor power Hydraulic oil demand Permissible eye load mm m3 m2 mm V km h dB KM kW l kg 1 9...

Page 45: ...ch 9 is turned to the crossbar of the lower frame intended for aggregating the second machine two axle The 33 mm diameter pin is adapted to be connected with a 40 mm tie rod There are also hydraulic and pneumatic system sockets for connecting a second trailer in the crossbar The trailer s suspension is made of road axles 4 attached to parabolic springs with U bolts The suspension is attached to th...

Page 46: ... 3 1 Trailer chassis 1 lower frame 2 tipping cylinder seat 3 lighting beam 4 road axle 5 wheel 6 string 7 rear beam 8 front crossbar 9 hitch 10 box support 11 trailer support 12 fender 13 wedges 14 drawbar ladder 15 underrun protection ...

Page 47: ...the rear wall are opened hinged by unlocking the appropriate locks of the trailer In addition the walls on the left side of the trailer can be opened horizontally thus allowing access to the cargo transported on pallets The load box is seated in the sockets of the rear beam and the front crossbar of the lower frame see figure 3 1 The selected direction of tipping is realized by placing the tipping...

Page 48: ... upper frame 2 front wall 3 rear wall 4 portal side wall 5 right side wall with extension 6 central post 7 front lock 8 rear lock 9 lower ladder 10 upper ladder 11 balcony 12 side plates of the chute system 13 frame 14 tarpaulin 15 fastening conduit ...

Page 49: ...t rear wall 6 side step 3 2 3 SERVICE BRAKE The trailer is equipped with one of four types of service brake double conduit pneumatic system with three position manual regulator figure 3 4 double conduit pneumatic system with three position manual regulator figure 3 5 double conduit pneumatic system with ALB automatic regulator figure 3 6 hydraulic braking system figure 3 7 ...

Page 50: ...the dual line pneumatic braking system 1 air tank 2 control valve 3 brake force regulator 4 pneumatic cylinder 5 hose connector black 6 air filter 7 air tank control connector 8 pneumatic actuator control connection 9 drain valve 10 socket black 11 relay valve 12 plug ...

Page 51: ...ng system with a manual braking force regulator 1 air tank 2 control valve 3 brake force regulator 4 pneumatic actuator 5 hose connector red 6 hose connector yellow 7 air filter 8 air tank control joint 9 pneumatic actuator control joint 10 relay valve 11 drain valve 12 socket red 13 socket yellow ...

Page 52: ...g system with an automatic braking force regulator 1 air tank 2 control valve 3 brake force regulator 4 pneumatic actuator 5 hose connector red 6 hose connector yellow 7 air filter 8 air tank control joint 9 pneumatic actuator control joint 10 relay valve 11 drain valve 12 socket red 13 socket yellow ...

Page 53: ...lease system used when the trailer is disconnected from the tractor see figure 3 8 After connecting the air line to the tractor the release device automatically adjusts to the position enabling normal operation of the brakes FIGURE 3 7 Construction and diagram hydraulic braking system 1 hydraulic cylinder 2 hydraulic quick coupler 3 hydraulic socket 4 information sticker Three band braking force r...

Page 54: ...s used for automatic unloading of the trailer by tilting the load box backwards or on sides The hydraulic system of the unloading mechanism is supplied with oil from the tractor s hydraulic system The tractor s external hydraulic oil distributor is used to control the lifting of the load box In the trailer the installation consists of two independent circuits circuit A for supplying the hydraulic ...

Page 55: ... three way valve 3 shut off valve 4 quick coupler 5 socket 6 control cable 7 guide roller 8 9 information stickers A three way valve 2 is used to turn on these circuits see figure 3 9 The lever on this valve can occupy 2 positions 1 trailer tipping open circuit circuit A 2 second trailer tipping open circuit circuit B ...

Page 56: ...ox when tilted to the sides and to the rear The length of the cable 6 controlling this valve is regulated by the Manufacturer and cannot be adjusted when the trailer is used ADVICE The trailer s hydraulic system was filled with L HL32 Lotos hydraulic oil 3 2 5 HYDRAULIC SYSTEM OF THE SCISSOR SUPPORT FIGURE 3 10 Construction and diagram of the hydraulic installation of the scissor support 1 hydraul...

Page 57: ...s may be damaged abrasion unsealing in which case the hydraulic lock will lock the cylinder 4 in a fixed unchanged position ADVICE The support s hydraulic system was filled with L HL32 Lotos hydraulic oil 3 2 6 PARKING BRAKE The parking brake is used to immobilize and secure the trailer against rolling away when parked The trailer is equipped with a parking brake with a crank mechanism figure 3 11...

Page 58: ...rm 3 2 7 LIGHTING INSTALLATION TABLE 3 2 List of electrical components markings SYMBOL FUNCTION ZP Multifunctional rear right lamp ZL Multifunctional rear left lamp X7P Front seven pin socket GT Rear seven pin socket OTP License plate lighting lamp right OTL License plate lighting lamp left PP Front right plate lamp PL Front left plate lamp ...

Page 59: ...unctional right rear lamp FIGURE 3 12 Electrical system schematic diagram Designations according to the table 3 2 The trailer s electrical installation is adapted to be supplied from a 12 V DC source Connecting of the hook trailer s electrical system to the tractor should be made using a connection cable which is included in the machine s equipment ...

Page 60: ... multi purpose lamp 3 license plate lamp 4 triangular reflector 5 rear 7 pin socket 6 rear clearance lamp TABLE 3 3 Designation of the connections of the X7P and GT sockets MARKING FUNCTION 31 Weight 12V power supply not used L Left direction indicator 54 STOP light 58L Rear left position light 58R Rear right position light R Right direction indicator ...

Page 61: ...CHAPTER 3 Pronar 683P 3 19 FIGURE 3 14 Arrangement of electrical system components and reflectors forward view 1 front position lamp 2 front 7 pin socket 3 white reflector 4 orange reflector ...

Page 62: ...Pronar T683P CHAPTER 3 3 20 ...

Page 63: ...CHAPTER 4 RULES OF USE ...

Page 64: ...ons contained in it familiarize with the construction and understand the principle of operation of the machine CAUTION Before connecting and starting up the trailer read the contents of this manual and obey the recommendations contained in them External inspection Check the completeness of the machine standard and optional equipment Check the condition of the paint coating Carry out visual inspect...

Page 65: ...ied out and the technical condition of the trailer does not raise any objections connect the machine to the tractor Start the tractor check individual systems and carry out a test run of the trailer and perform a test drive without load without a loading box It is recommended that visual inspection be carried out by two people one of them should be permanently in the tractor s cab The test run mus...

Page 66: ...operation of hydraulic and or pneumatic cylinders or other faults you need to diagnose the problem If the fault cannot be rectified or remedied you will void the warranty contact the place of purchase for clarification or repair DANGER Careless and improper use and operation of the trailer non observance of the recommendations contained in these instructions creates a threat to health The trailer ...

Page 67: ...lic system of the support The support hydraulic system conduit is marked with information stickers 16 and 17 table 2 1 chapter 2 Using the support set the drawbar eye at such a height that it is possible to hitch the machines Reverse the tractor connect the trailer to the hitch check the coupling safety device protecting the machine against accidental unhitching If an automatic coupler is used in ...

Page 68: ...et in the tractor Connect the hydraulic brake system conduits applies to the trailer variant with hydraulic brake system The hydraulic brake system conduit is marked with information decal 9 table 2 1 chapter 2 Connect the hydraulic tipping system conduits The hydraulic tipping system conduit is marked with an information decal 10 table 2 1 chapter 2 Connect the main power supply cable for the lig...

Page 69: ...ease system will switch to normal operation mode disconnection or interruption of the air conduits causes the trailer control valve to automatically move to the machine braking position The cables are marked with coloured protective covers which identify the appropriate installation cable CAUTION Make sure that the oils are compatible in the tractor hydraulic system the trailer s tipping hydraulic...

Page 70: ...ed black Disconnect the hydraulic brake system hose applies to trailer version with hydraulic brake system Disconnect the hydraulic tipping system conduits Secure the cable ends with covers Insert the plugs into their respective sockets Place safety wedges under the trailer wheel The wheel chocks must be positioned so that one of them is at the front of the wheel and the other at the rear of the w...

Page 71: ...ht ahead of the second trailer s drawbar Immobilize the second trailer with the parking brake Unlock the coupling bolt on the first trailer If the automatic rear hitch is used in the trailer the bolt should be lifted up using the handle 4 figure 4 2 Adjust the height of the drawbar of the second trailer so that the machines can be coupled When reversing the tractor drive the rear hitch of the firs...

Page 72: ...and secure it against unauthorized access Disconnect conduits of pneumatic hydraulic and electric systems in accordance with the recommendations contained in chapter 4 2 Unlock the coupling bolt on the first trailer Remove the bolt and drive the tractor away DANGER The person assisting in the operation of coupling the second trailer must stand in such a place that he is visible at all times by the...

Page 73: ...e posts of the load box Lack of a fastening rope may damage the load box Regardless of the type of transported load the user is obliged to secure it in such a way that the load cannot move freely and cause contamination of the road If this is not possible it is prohibited to transport this type of load Materials that come into contact with painted or steel surfaces may cause damage should be trans...

Page 74: ... a person with appropriate authorization to operate the equipment if required TABLE 4 1 Approximate volumetric weights of selected loads TYPE OF MATERIAL VOLUMETRIC WEIGHT kg m3 Root Crops raw potatoes steamed mashed potatoes dried potatoes sugar beets roots fodder beets roots 700 820 850 950 130 150 560 720 500 700 Organic fertilizers Old manure Settled down manure Fresh manure Compost Dry peat 7...

Page 75: ... litter and roughage dry meadow hay on the swath hay wilted on the swath hay in a collecting trailer dry wilted hay wilted cut dry pressed hay wilted pressed hay dry stored hay cut stored hay clover alfalfa wilted on the swath clover alfalfa withered cut on a trailer clover alfalfa wilted on a collecting trailer dry stored clover dry chopped stored clover dry straw in rollers wet straw in rollers ...

Page 76: ... cut beet leaves beet leaves on a harvesting trailer 50 90 40 100 80 90 110 150 35 75 60 100 28 35 150 400 120 270 140 160 350 400 180 250 Concentrated feed and compound feed stored chaff oil cake dried mince compound feed mineral mixtures oat middlings wet beet pulp expeller pressed beet dry beet pulp bran bone meal fodder salt 1 molasses silage underground silo silage tower silo 200 225 880 1 00...

Page 77: ...ctwie PWN Warsaw 1985 CAUTION The trailer is intended for the transport of crops and agricultural products bulky or loose It is allowed to transport other loads wood building materials packed loads provided that the load box is protected against damage abrasion of the paint coating corrosion etc DANGER The trailer load must be secured to prevent it from shifting and polluting the road when travell...

Page 78: ...antly absorb water which can increase the weight of the load while driving In extreme cases the total weight of the trailer may exceed the permissible total weight of the vehicle Some loose loads e g building materials such as gravel slag can cause faster damage to the paint coating Piece or lump loads Piece or lump loads are usually hard materials of much larger sizes than loose loads stones coal...

Page 79: ...aded even above the load box extensions with special attention due to the stability of the trailer and proper fastening and securing of the load It should be remembered that a highly placed load adversely affects the stability of the trailer Loads in packaging Loads transported in packages boxes sacks should be placed tightly next to each other starting from the front wall If it is necessary to la...

Page 80: ...contents of the packages must not get into the load box so ensure that the containers are properly sealed DANGER If there is a danger of the load moving in packaging it is forbidden to transport this type of material The shifting load is a serious danger when driving the tractor operator and other road users Final remarks Due to the variety of materials tools methods of securing and securing loads...

Page 81: ...s the steering of the agricultural tractor The trailer must not be overloaded the load must be evenly distributed so that the maximum permissible axle and hitch loads are not exceeded Exceeding the permissible load capacity of the vehicle is forbidden and may cause damage to the machine and may also pose a threat during road travel for the tractor and trailer operator or other road users The permi...

Page 82: ...les can cause the trailer and tractor to tilt suddenly This is particularly important because the centre of gravity of the trailer with load and especially with volumetric load adversely affects driving safety Driving near the edges of ditches or canals is dangerous due to the risk of landslides under the wheels of a trailer or tractor CAUTION Before driving the trailer check that the pins connect...

Page 83: ...brake for additional securing wheel chocks can be used if the tipping direction of the load box has not been planned and set beforehand then the tipping pins 1 2 connecting the load box with the lower frame should be placed on the side on which the unloading will be performed and properly secured with a cotter pin figure 4 3 tipping pins and individual seats are designed in such a way that they ca...

Page 84: ...plies to the trailer with portal walls on the right side first open the middle wall locks 13 see figure 4 5 and then unlock the lower locking hooks Lever 2 figure 4 5 is used to unlock the lower locking hooks of the right front side wall while the lever 2 figure 4 5 located on the opposite side of the load box is used to unlock the lower locking hooks of the right rear side wall ...

Page 85: ...pping pins are secured with cotter pins CAUTION It is not recommended to unload the load box with the use of opening the walls downwards with the bottom locks of the box locked The load pressing against the walls may injure the user or damage the trailer Incorrectly locked and secured pins may cause damage to the trailer ADVICE In order to additionally secure the trailer during unloading it is rec...

Page 86: ...Pronar T683P CHAPTER 4 4 24 FIGURE 4 4 Opening the left portal wall of the cargo box 1 front side wall closing lever 2 lower side wall lock 3 upper side wall lock 4 hinge 5 lock 6 handle 7 lock slot ...

Page 87: ... left rear wall bottom lock 5 left rear wall top lock 6 upper wall lock rear 7 middle lower left lock 8 middle upper left lock 9 bottom lock of the left front wall 10 upper lock of the left front wall 11 bottom lock of the right rear wall 12 upper lock of the right rear wall 13 middle lock bottom right 14 middle lock top right 15 16 locks of the front right walls ...

Page 88: ...6 1 UNLOADING OF CARGO TRANSPORTED ON PALLETS The trailer is unloaded in the following order The tractor and trailer should be positioned to drive straight ahead on flat and hard ground Block the tractor and trailer with parking brake FIGURE 4 6 Opening portal walls left side 1 the front portal wall 2 the rear portal wall 3 central pillar Roll up the tarpaulin and place it in the holders provided ...

Page 89: ...ERIALS BY HYDRAULIC TIPPING OF THE LOAD BOX The trailer is unloaded in the following order The tractor and trailer should be positioned to drive straight ahead on flat and hard ground Block the tractor and trailer with parking brake the tipping pins 1 and 2 figure 4 3 connecting the load box with the lower frame place on the side on which the unloading will be performed and properly lock it the pi...

Page 90: ... by tilting the load box backwards It is forbidden to pull the trailer forward if the bulk or scattering load has not been unloaded It is forbidden to tilt the load box during strong gusts of wind It is forbidden to start or drive with the load box raised The rear wall of the load box is equipped with a bolt 1 figure 4 6 oraz zsyp 2 jako wyposażenie dodatkowe który służy do rozładunku materiałów s...

Page 91: ... materials It is forbidden to tip the load box on uneven and wet terrain as well as start and jerk the trailer during unloading Bulky materials are usually loads that are difficult to discharge so be careful and calm when working Careless handling of the trailer may pose a threat to operators and bystanders and may also damage the machine ...

Page 92: ...ance with the recommendations contained in the 5 MAINTENANCE chapter Regularly check and maintain proper tire pressure as recommended in the instructions especially after a long break of not using the trailer Tire pressure should also be checked during all day intensive work It should be taken into account that an increase in tire temperature can increase the pressure by up to 1 bar With such a ri...

Page 93: ...rrun protection Before driving make sure that the covers are lowered and locked in the down position If it is not necessary do not leave the covers in raised position Lifting Pull the cover towards you while holding the bottom bar of the cover Raise the cover to the height shown in figure 4 8 Move the cover away from you A suitable cut out and oblong holes in the bracket enable the guard to be loc...

Page 94: ...Pronar T683P CHAPTER 4 4 32 FIGURE 4 8 Left underrun protection 1 left underrun protection 2 barrier holder bracket 3 clamp 4 latch 5 securing pin ...

Page 95: ...CHAPTER 5 TECHNICAL SUPPORT ...

Page 96: ...ttings or activities that were not taken into account as possible for the trailer operator to perform this user loses the warranty 5 2 DRIVING AXLE SERVICE 5 2 1 PRELIMINARY INFORMATION Work related to the repair replacement or regeneration of driving axle elements should be entrusted to specialized workshops that have the appropriate technologies and qualifications to perform this type of work Us...

Page 97: ...with a damaged driving axle 5 2 2 CHECKING THE CLEARANCE OF THE AXLE BEARINGS FIGURE 5 1 Hoist support point 1 driving axle 2 U bolt 3 lower frame Preparatory activities Hitch trailer to tractor immobilize tractor with parking brake Place the tractor and trailer on firm and level ground Position the tractor for straight ahead travel ...

Page 98: ...unusual sounds Try to feel looseness by moving the wheel You can use the lever under the wheel resting the other end on the ground Repeat checks for each wheel separately remembering that the jack must be on the opposite side of the wedges If looseness is felt adjust the bearings Unnatural sounds coming from the bearing may be symptoms of excessive wear dirt or damage In this case the bearing toge...

Page 99: ...AXLE BEARINGS The wheel should rotate smoothly without any jams or noticeable resistance Adjustment of bearing looseness may be performed only when the trailer is not loaded and is connected to the tractor Ensure that the trailer is properly secured and will not move during dismantling Adjusting the clearance of the axle bearings Remove the hub cover 1 figure 5 2 Remove the cotter pin 3 securing t...

Page 100: ...is connected to the tractor and the loading box is empty FIGURE 5 2 Adjustment of axle bearings 1 hub cover 2 crown nut 3 cotter pin ADVICE If the wheel is removed the bearing clearance is easier to check and adjust 5 2 4 WHEEL ASSEMBLY AND DISASSEMBLY CHECKING NUT TIGHTNESS Wheel disassembly Block the trailer with parking brake Place blocking chocks under the wheel that will not be removed Ensure...

Page 101: ...to the hub Lower the trailer tighten the nuts according to the recommended torque and the given order Tightening the nuts The nuts should be tightened gradually diagonally in several stages until the required tightening torque is achieved using a torque wrench In the absence of a torque wrench you can use a regular wrench The wrench arm L figure 5 3 should be selected according to the weight of th...

Page 102: ...After first use of the trailer one time inspection Every 2 3 hours of driving during the first month of use of the trailer Every 30 hours of trailer driving All operations should be repeated if the wheel was disassembled TABLE 5 1 Key arm selection TIGHTENING TORQUE BODY WEIGHT F ARM LENGTH L Nm kg m 60 0 75 70 0 65 80 0 55 450 90 0 50 ...

Page 103: ...ed out before driving when the tires are not warm or after a long standstill of the machine ADVICE The value of the tire pressure is specified on the information sticker placed on the rim or upper frame above the trailer wheel DANGER Damaged tires or wheels can be the cause of a serious accident When checking pressure pay attention to the technical condition of rims and tires Look carefully at the...

Page 104: ...tion linings will wear out Excessive wear of the brake shoes is a condition in which the thickness of the brake linings glued or riveted to the steel structure of the shoes exceeds the minimum value and is manifested by the extension of the cylinder piston stroke Assessment of the technical condition of the brake linings should be carried out through the inspection holes 3 figure 5 4 FIGURE 5 4 Br...

Page 105: ...3 should be approximately 90 compare Figure 5 6 The braking force also decreases when the angle of operation of the brake cylinder piston rod 5 is not correct figure 5 5 in relation to the expander arm 1 To obtain the optimum mechanical angle of operation of the cylinder rod fork 6 must be mounted on the expander arm 1 so that when fully braked the angle of operation is approx 90 ADVICE The correc...

Page 106: ...asuring the extension length of each piston rod during braking at a standstill If the piston rod stroke exceeds the maximum value 45 mm the system should be adjusted The scope of service activities Hitch trailer to tractor Turn off the tractor engine and remove the keys from the ignition Immobilize tractor with parking brake Make sure the trailer is not braked Secure trailer against rolling with w...

Page 107: ...m position in full braking position On the piston rod 1 of the cylinder mark the position of the maximum retraction of the piston rod with the trailer brake switched off with a line A Press the brake pedal on the tractor mark with a line B the position of maximum extension of the piston rod Measure the distance between the lines A and B If the piston rod stroke is not within the correct working ra...

Page 108: ... washers and secure the pin with cotter pins Turn the adjusting screw 4 clockwise to make one or two clicks in the expander arm adjustment mechanism Repeat the adjustment on the second cylinder on the same axis Before the period of intensive use Every 6 months After repairing the braking system In the event of uneven braking of the trailer wheels CAUTION The mounting positions of the brake cylinde...

Page 109: ... Adjustment of parking brake cable tension should be carried out in the case of cable stretching loosening the parking brake cable clamps after adjusting the axle brake after repairs to the axle brake system after repairs to the parking brake system Parking brake cable replacement Hitch trailer to tractor Hitch trailer to tractor Place wedges under one wheel of the trailer ...

Page 110: ...ust be fitted carefully Thimbles and three clamps must be fitted at the ends of the rope The clamps must be tightened securely The distance between the clamps must not be less than 20 mm Clamp jaws must be placed on the load carrying cable side figure 5 8 The first clamp should be placed directly on the thimble After the first loading of the cable check the condition of the cable ends again and ma...

Page 111: ...ERVICE 5 3 1 PRELIMINARY INFORMATION Work related to the repair replacement or regeneration of system components brake cylinders lines control valve braking force regulator etc should be entrusted to specialized workshops that have the appropriate technologies and qualifications to perform this type of work The user s obligations related to the operation of the pneumatic system include only checki...

Page 112: ...brake cylinders Repeat the system check with the tractor brake pedal depressed The help of another person is required In the event of a leak the compressed air will leak out in places of damage with a characteristic hiss The system leak can also be detected by coating the checked elements with washing liquid or other foaming agent which will not aggressively affect the elements of the installation...

Page 113: ...e for replacement Visual assessment of the system carry out a visual inspection of the system at the same time as the leak test CAUTION Repair replacement or regeneration of pneumatic system components may only be carried out in a specialized workshop 5 3 3 CLEANING THE AIR FILTERS Depending on the trailer s working conditions but at least once every three months the air filter inserts which are l...

Page 114: ...e in the pipe can be reduced by pushing the plug of the pneumatic connection as far as it will go Slide out the securing slide 1 figure 5 6 Hold the filter cover 2 with your other hand After removing the slide the cover will be pushed out by the spring located in the filter housing The filter element and filter body should be thoroughly washed and blown with compressed air Installation should be i...

Page 115: ...es Swing out the drain valve pin 1 located in the lower part of the tank 2 the tank is located on the brackets of the right longitudinal member of the lower frame The compressed air in the tank will remove water outside After releasing the stem the valve should close automatically and stop the outflow of air from the tank In the event that the valve stem does not want to return to its position the...

Page 116: ...he scope of service activities Fully reduce the pressure in the air reservoir The pressure in the tank can be reduced by swinging the drain valve stem Unscrew the valve Clean the valve blow with compressed air Replace the copper gasket Screw in the valve fill the tank with air check the tank for leaks Cleaning the valve every 12 months before the winter period ...

Page 117: ...to preserve the seal with preparations intended for this purpose e g silicone lubricants for rubber elements Each time before connecting the machine check the technical condition and degree of cleanliness of connections and sockets on the agricultural tractor If necessary clean or repair tractor sockets Checking the trailer connections each time before connecting the trailer to a tractor or connec...

Page 118: ...ector M22x1 5 40 5 4 HYDRAULIC SYSTEM OPERATION 5 4 1 PRELIMINARY INFORMATION Work related to the repair replacement or regeneration of hydraulic system components tipping cylinder valves etc should be entrusted to specialized workshops that have the appropriate technologies and qualifications to perform this type of work The user s obligations related to the operation of the hydraulic system incl...

Page 119: ...s tipping cylinder supports and possibly hydraulic brake cylinders Perform several tipping of the trailer s load box to the rear or to the side Press the brake pedal on the tractor several times If the trailer is equipped with a hydraulic braking system or a combined pneumatic hydraulic system Check hydraulic cylinders and hydraulic lines for leaks Tighten the connector if moisture is visible In t...

Page 120: ...ndition The tractor s and trailer s hydraulic systems are sensitive to the presence of solid impurities that can cause damage to precise components of the installation impurities can cause stuck hydraulic valves scratch the surface of cylinders etc Checking the hydraulic plugs and sockets each time before connecting the trailer to the tractor or connecting a second trailer 5 4 4 REPLACEMENT OF HYD...

Page 121: ...aged lampshades and burned out bulbs should be replaced immediately before driving off Lost or damaged reflectors should be replaced with new ones The scope of service activities Connect the trailer to the tractor with a suitable connection lead Make sure the connection cable is OK Check the connection sockets on the tractor and on the trailer Check the completeness technical condition and correct...

Page 122: ...g machine oil should be wiped with a dry clean cloth and then applied to the lubricated surfaces with a small amount of oil oiler or brush Wipe off excess oil The replacement of grease in wheel hub bearings should be entrusted to specialized service points equipped with the appropriate tools According to the axle manufacturer s recommendations the entire hub must be disassembled the bearings and i...

Page 123: ...camshaft bushing 4 A 3M 4 Drawbar bolt 2 A 6M 5 Tipping cylinder seats and cylinder sling 4 B 1M 6 Ball bearing of the tipping cylinder 1 B 3M 7 Parking brake mechanism 1 A 6M 8 Parking brake guide roll pin 2 A 6M 9 Joints and sockets of the loading box seat 4 B 2M 10 Spring pin 4 B 3M 11 Control arm pin 2 B 3M 12 Spring surfaces 4 B 6M 13 Suspension spring 4 B 6M 14 Scissor support pin 1 B 3M ...

Page 124: ...A 3M 21 Rear locking mechanism pin 3 A 3M 22 Bolts and wall locks 20 A 1M lubrication periods M month D day TABLE 5 3 Recommended lubricants DESIGNATION FROM TABLE 5 4 DESCRIPTION A general purpose machine grease lithium calcium B solid grease for heavily loaded components with the addition of MOS2 or graphite C plain machine oil silicone spray grease When using the trailer the user is obliged to ...

Page 125: ...CHAPTER 5 Pronar T683P 5 31 FIGURE 5 12 Trailer lubrication points part 1 ...

Page 126: ...Pronar T683P CHAPTER 5 5 32 FIGURE 5 13 Trailer lubrication points part 2 ...

Page 127: ...reparation follow these recommendations It must be ensured that the chemicals used for this purpose do not act aggressively on the materials of the hydraulic system During normal operation of the trailer it is not necessary to change the hydraulic oil however if necessary this operation should be entrusted to specialist service centres The oil used due to its composition is not classified as a dan...

Page 128: ... of a pressure washer obliges the user to become familiar with the principle of operation and recommendations for the safe operation of this device Guidelines for cleaning the trailer Before washing the trailer open the tailgate and the front extension Thoroughly clean the load box from the remains of the load sweep it or blow it with compressed air especially in the chain guides To clean the trai...

Page 129: ...eye protection Detergents intended for washing should be stored in their original containers or alternatively but marked exactly The preparations cannot be stored in containers intended for storing food and beverages Keep the hoses and gaskets clean The materials from which these elements are made may be susceptible to organic substances and some detergents As a result of long term effects of vari...

Page 130: ...omponents regardless of the period of the last treatment Rims and tires should be carefully washed and dried During longer storage of the unused trailer it is recommended to move the machine once every 2 3 weeks so that the place of contact of the tire with the ground is in a different position The tires will not deform and will maintain proper geometry You should also check your tire pressure fro...

Page 131: ...s should be tightened with a torque of 50 70 Nm TABLE 5 5 Tightening torques for screw connections 5 8 1 8 8 1 10 9 1 METRIC THREAD Md Nm M10 37 49 72 M12 64 85 125 M14 100 135 200 M16 160 210 310 M20 300 425 610 M24 530 730 1 050 M27 820 1 150 1 650 M30 1 050 1 450 2 100 1 strength class according to DIN ISO 898 ...

Page 132: ... 1 drawbar with fixed drawbar eye 2 faceplate 3 bolted connection The scope of activities Block the trailer with parking brake Place wedges under one wheel of the trailer Unscrew the drawbar eye 1 from the plate 2 Set the drawbar eye in a new position and tighten it with bolts 3 to the appropriate torque The design of the faceplate 2 allows 4 combinations of the tendon setting figure 5 15 Check de...

Page 133: ...rings Replace bearings Noise in the hub of the axle Damaged hub components Replace Low braking efficiency System pressure too low Check the pressure on the pressure gauge on the tractor wait for the compressor to fill the tank to the required pressure Damaged tractor air compressor Repair or replace Damaged brake valve on the tractor Repair or replace System leakage Check systems for leaks Incorre...

Page 134: ...dirty actuator Check the cylinder piston rod bending corrosion check the cylinder for leaks piston rod seal repair or replace the cylinder if necessary Actuator load too high Check the mechanisms controlled by the actuator for mechanical damage Damaged hydraulic lines Check and make sure that the hydraulic hoses are tight not kinked and properly tightened Replace or tighten as necessary ...

Page 135: ...NOTES ...

Page 136: ... ...

Page 137: ...LE T683P 385 65 R 22 5 160 F 1 385 65 R 22 5 TL 1 425 65 R 22 5 168 F 2 425 65 R22 5 TL 2 500 60 R 22 5 165 A8 3 550 60 R 22 5 163 A8 3 560 60 R 22 5 161 D 3 1 disc wheel 11 75 x 22 5 ET 30 2 disc wheel 13 00 x 22 5 ET 0 3 disc wheel 16 00 x 22 5 ET 0 ...

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