pronovost P-50710/4E, Operator And Parts Manual

Page 1: ...OPERATOR S PARTS MANUAL Dump trailers Models P 508 3S P 510 3S P 50710 4E No C462 03 03 ...

Page 2: ...Copyright Les Machineries Pronovost Inc 2003 All rights reserved Printed in Canada ...

Page 3: ...Decals 8 4 Start up 9 Basic Start up Procedures 9 5 Maintenance 10 6 Storage 11 7 Specifications 12 8 Parts List 13 Dump Trailer P 508 3S 13 Dump Trailers P 510 3S 15 Dump Trailer P 50710 4E 18 Electric Hydraulic Pump P 510 PHE 21 Electric circuit 22 Hub H4000 23 Hub H5000 24 Directional Control Valve DFC40 25 Telescopic Cylinder 51506 26 Power Pack 51536 27 9 Torque Chart 29 10 Warranty 30 ...

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Page 5: ... in the safe operation of your new Dump Trailer It contains important information which will help you achieve excellent returns with your PRONOVOST Dump Trailer for years to come Please read this manual before operating your Trailer and keep it for future reference Before using this equipment you or any other person who will be using it must familiarize yourself with the safety recommendations the...

Page 6: ...tery with 12V hydraulic system contains GENERAL SAFETY sulfuric acid Avoid contact with skin eyes or clothing SAFETY IN OPERATION 1 WARNING Do not overload your trailer do not exceed the load capacity indicated in the specifications on page 12 2 Be sure there are no obstructions around the equipment and that no one stands near the equipment when in use 3 Do not operate an engine in a confined or n...

Page 7: ...ed platform always install the safety support provided 3 If the trailer is hooked up to the tractor while performing maintenance work make sure the engine is not running and preferably remove the ignition key SAFETY IN TRANSPORT 1 On public roads use proper safety lights and check local regulations 2 2 Be alert while driving on the road Never carry passengers ...

Page 8: ...efully If a decal is damaged lost or illegible install a new one The following photos indicate where each one must be installed 8 3 Figure 2 Decal A Part no A110 MAINTENANCE DECALS The maintenance decals indicate the points requiring lubrication Refer to maintenance section for more details Figure 5 Part no A 106 Figure 4 Part no A 105 Figure 3 A ...

Page 9: ...figuration to prevent tipping during handling They must be installed on the side you wish to dump the load ATTEN TION Never use the X configuration when using your Dump Trailer 10 Do not forget to unlock the proper panel before dumping BASIC START UP PROCEDURES 1 Lubricate all grease fittings with a good quality multiuse grease 2 Lubricate panel release mechanism front and rear with good quality o...

Page 10: ...of operation 4 Check all bolts on wheels after first 5 hours of operation and then every 50 hours of operation 5 Lubricate panel release mechanism front and rear every 20 hours of operation 6 Check tire pressure every 50 hours of operation adjust according to manufacturer s recommendation indicated on the tires 7 Check brakes once a year and adjust or repair if necessary 8 Open clean and lubricate...

Page 11: ...hem if left exposed to the sun 3 Keep all piston rods in the retracted position This will assure better protection against the elements 4 Clean your trailer 5 Thoroughly inspect all parts of the trailer Replace or repair worn or defective parts 6 Touch up or repaint if necessary 7 Lubricate all points before storage 11 6 ...

Page 12: ...ndem Tandem Suspension Springs Hubs 6 bolts 6 bolts 5 bolts Hub capacity 5000 lbs 4000 lbs 1750 lbs Spindles 2 1 3 4 Wheels 2 4 4 Wheel dimensions 15 x 8 x 6 15 x 8 x 6 14 x 6 Tires standard 11L15 8 ply 11L15 8 ply ST205 75R14 Hitch clevis swivel standard standard option Hitch ball coupler 2 5 16 option option standard Electric brakes standard Security chain option option standard Electric power p...

Page 13: ...DUMP TRAILER P 508 3S 13 8 170 02301 ...

Page 14: ... rear panel 1 27 110 14461 Left rear stake 1 28 130 16211 Rear panel lock 1 29 300 40340 Bolt NC x 2 lg nylon locknut 2 30 51436 Pin ø x 1 lg 1 31 51435 Clevis 20 NF nut 1 32 110 14541 Rod for rear panel lock 1 33 110 11541 Side panel 2 34 110 11532 Front panel 1 35 120 01652 Platform 1 36 150 02861 Pin for rear locking mechanism 1 37 300 34325 Bolt 5 16 NC x 1 3 4 lg nylon locknut 1 38 110 11561 ...

Page 15: ...DUMP TRAILER P 510 3S 15 8 170 02313 ...

Page 16: ... page 26 1 19 51527 Repair kit for cylinder no 51506 see details page 26 1 20 51572 Retaining plate for cylinder gimbal 2 21 51573 Metric bolt 8 x 20 x 1 25 mm 4 22 51574 Retaining ring 1 23 51575 Locking segments for ball joint 2 24 51576 Ball joint seat welded 1 25 Std Cable clamp 3 16 2 26 190 03031 Cable 3 16 x 72 1 27 300 40400 Bolt 1 2 NC x 3 lg nylon locknut 12 28 Std Hitch pin clip 5 32 5 ...

Page 17: ... 190 03041 Hose R1 3 8 x 21 lg 1 fitting 6U 106 1 fitting 6U 108 1 53 9405 6x6 Street elbow 3 8 1 54 190 03051 Hose R1 3 8 x 114 lg 1 fitting 6U 106 1 fitting 6U 108 1 55 130 20331 Flat washer 1 5 8 i d x 2 1 4 o d 1 56 110 08991 Swivel hitch 1 57 51490 Jack 3000 lbs includes 58 1 58 51408 Pin for jack 1 59 51583 Ring for side panel lock welded 4 60 51584 G Side panel lock L H welded 2 61 51584 D ...

Page 18: ...DUMP TRAILER P 50710 4E 18 8 170 02325 ...

Page 19: ...rd rear panel 1 27 110 14461 Left rear stake 1 28 130 16211 Rear panel lock 1 29 300 40340 Bolt NC x 2 lg nylon locknut 2 30 51436 Pin ø x 1 lg 1 31 51435 Clevis NF nut 1 32 110 14541 Rod for rear panel lock 1 33 110 11541 Side panel 2 34 110 11532 Front panel 1 35 120 01652 Platform 1 36 150 02861 Pin for rear locking mechanism 1 37 300 34325 Bolt 5 16 NC x 1 3 4 lg nylon locknut 1 38 110 11561 S...

Page 20: ... locknut 2 flat washers 2 71 54070 Hook with safety lock 2 72 54064 Chain 5 16 10000 lbs hook with safety lock 2 73 110 14052 Adjustable mounting support for ball hitch 1 74 302 44490 Bolt 5 8 NF x 4 1 2 lg nylon locknut 2 75 300 32220 Bolt 1 4 NC x 3 4 lg nylon locknut 1 76 52069 Emergency brake switch 1 77 51614 Battery 12 V 850A 1 78 130 05751 Angle 1 79 110 04841 Tightener 1 nylon locknut 3 8 ...

Page 21: ...8 110 06781 Rear support for pump 1 1 9 300 36310 Bolt 3 8 NC x 1 1 2 lg nylon locknut flat washer 8 8 10 110 06791 Front support for pump 1 1 11 300 36250 Bolt 3 8 NC x 1 lg nylon locknut 4 12 110 06772 Battery holder 1 13 110 04841 Threaded rod 1 nylon locknut 3 8 NC 1 nylon locknut 7 16 NC 2 14 130 05751 Angle 1 15 51614 Battery 12 volts 850 Amp opt 16 51606 Battery cable 4G x 30 lg 1 1 17 5160...

Page 22: ... 1 2 51609 P 50710 4E conductors cable kit 1 3 52069 Emergency brake 1 4 51614 Battery 12 volts 850 Amp 1 5 52077 Yellow parking lights 2 6 52076 Red parking lights 2 7 32229 Flashers 2 8 52070 License light 1 9 51607 Battery cable 4 GA x 10 lg 1 NI 52078 Connector 7 poles vehicle side 1 170 01731 ...

Page 23: ...t 1 NF x 9 16 thick 1 4 Std Flat washer 1 1 5 51530 Roller bearing Timken cone no LM67048 1 6 51531 Roller bearing Timken cup no LM67010 1 7 51418 Rim screw 9 16 5 8 51532 Hub only H4000 1 9 51533 Roller bearing Timken cup no LM29710 1 10 51534 Roller bearing Timken cone no LM29749 1 11 51535 Oil seal no CR17415 1 23 8 ...

Page 24: ...NF 1 4 Std Flat washer 7 8 1 5 51416 Roller bearing Timken cone no 4T LM48548 1 6 51415 Roller bearing Timken cup no 4T LM48510 1 7 51418 Rim screw 9 16 6 8 51414 Hub only H5000 1 9 51413 Roller bearing Timken cup no 4T LM603011 1 10 51412 Roller bearing Timken cone no 4T LM603049 1 11 51443 Oil seal no CR20044 1 24 8 ...

Page 25: ...3 649 00024 Body 1 4 649 00025 Ball for pressure valve 1 5 649 00026 Spring for pressure valve 1 6 649 00027 O ring 1 7 649 00028 Cap for pressure valve 1 8 649 00029 Spring 1 9 649 00030 Ring 1 10 649 00031 Spool 1 11 649 00032 Rubber boot 1 Some parts might not be available apart 25 8 170 00951 ...

Page 26: ...8 straight 1 3 51575 Locking segments for ball joint 2 7 8 1 4 51574 Retaining ring interior 3 175 1 5 51586 Connector 1 6 51587 Piston with ball 1 7 51588 Threaded cylinder base 1 8 51589 Seal kit for connector 1 NI 51527 Repair kit for cylinder 1 NI Not illustrated Some parts might not be available apart 26 8 ...

Page 27: ...POWER PACK 51536 27 8 ...

Page 28: ...51548 Descending check valve 1 21 51549 Relief valve 1 22 51550 Electric motor 12V DC 1 23 51551 Ball bearing 1 24 Std Nut 5 16 24 1 25 Std Lock washer 5 16 1 26 Std Star washer 1 4 4 27 Std Lock washer 1 4 2 28 Std Bolt 1 4 20 x 6 1 2 2 34 51552 Filter 1 35 51553 Filter suction tube 3 8 NPT 90 1 37 51554 Return tube 1 8 1 39 51555 Reservoir 6 x 7 x 15 510 in usable 1 40 51556 Vent plug 1 41 51557...

Page 29: ...3 3 8 9 53 20 23 27 1 31 2 35 42 47 5 57 0 45 54 61 0 73 2 7 16 11 11 30 35 40 7 47 4 54 64 73 2 86 8 70 84 94 9 113 9 1 2 12 70 45 52 61 0 70 5 80 96 108 5 130 2 110 132 149 2 179 0 9 16 14 29 65 75 88 1 101 6 110 132 149 2 179 0 160 192 217 0 260 4 5 8 15 88 95 105 128 7 142 3 150 180 203 4 244 1 220 264 298 3 358 0 3 4 19 05 150 185 203 3 250 7 270 324 366 1 439 3 380 456 515 3 618 3 7 8 22 23 ...

Page 30: ... transferable Hydraulic cylinders are covered by the manufacturer of these items All PRONOVOST spare parts purchased are covered by a three 3 month warranty This warranty becomes void and nul if the equipment is modified breaks down as the result of an accident is not operated according to manufacturer s recommendations damaged by negligence or if main tenance has not been carried out as specified...

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Page 32: ...ION EXCELLENCE LES MACHINERIES PRONOVOST INC 260 route 159 Saint Tite Quebec Canada G0X 3H0 Tel 418 365 7551 Fax 418 365 7954 www pronovost qc ca Ce manuel est aussi disponible en français Veuillez téléphoner ...