pronovost P-509-60, Assembly/Operators/Parts Manual

Page 1: ...0 P 509 60 P 509 60 P 509 60 P 511 60 P 511 60 P 511 60 P 511 60 P 511 60 P 50711 4E P 50711 4E P 50711 4E P 50711 4E P 50711 4E No C1402 No C1402 No C1402 No C1402 No C1402 01 99 01 99 01 99 01 99 01 99 OPERATOR S PARTS OPERATOR S PARTS OPERATOR S PARTS OPERATOR S PARTS OPERATOR S PARTS MANUAL MANUAL MANUAL MANUAL MANUAL ...

Page 2: ...Copyright Les Machineries Pronovost Inc 1999 All rights reserved Printed in Canada ...

Page 3: ...s 8 Safety Decals 8 Maintenance Decals 8 4 Start up 9 Basic Start up Procedures 9 5 Maintenance 10 6 Storage 11 7 Specifications 12 8 Parts List 13 Dump Trailers P 509 60 13 Dump Trailers P 511 60 15 Dump Trailers P 50711 4E 17 Electric Hydraulic Pump P 510 PHE 20 Electric Circuit 21 Hub H4000 22 Hub H5000 23 Cylinder 35TR20 24 Power Pack 51536 25 9 Torque Chart 27 10 Warranty 28 ...

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Page 5: ... in the safe operation of your new Dump Trailer It contains important information which will help you achieve excellent returns with your PRONOVOST Dump Trailer for years to come Please read this manual before operating your Trailer and keep it for future reference Before using this equipment you or any other person who will be using it must familiarize yourself with the safety recommendations the...

Page 6: ...steners are in place and properly secured or tightened Refer to torque chart on page 27 GENERAL SAFETY 5 Hydraulic fluids under pressure can damage your skin Do not use your hands to locate a leak SAFETY IN OPERATION 1 WARNING Do not overload your trailer do not exceed the load capacity indicated in the specifications on page 12 2 Be sure there are no obstructions around the equipment and that no ...

Page 7: ...rforming maintenance work make sure the engine is not running and preferably remove the ignition key SAFETY IN TRANSPORT 1 On public roads use proper safety lights and check local regulations 2 2 Be alert while driving on the road Never carry passengers SAFETY IN STORAGE 1 If the trailer is to be stored for a certain period of time install wooden blocks under the axles THIS WILL AVOID ANY ACCIDENT...

Page 8: ...refully If a decal is damaged lost or illegible install a new one The following photos indicate where each one must be installed 8 3 Figure 2 Decal A Part no A110 Figure 3 MAINTENANCE DECALS The maintenance decals indicate the points requiring lubrication Refer to maintenance section for more details Figure 5 Part no A 106 Figure 4 Part no A 105 ...

Page 9: ...heels on hubs 5 Install panels 4 6 Install all hydraulic hoses and fittings compatible with your equipment 7 Verify for adequate tightness of all fastening devices Refer to torque chart on page 27 8 Operate the hydraulic system a few times raising and lowering the platform in order to remove any trapped air in the system Then check the oil level in the tractor s hydraulic oil reservoir 9 Do not fo...

Page 10: ...nuts and bolts once a year If necessary use torque chart on page 27 10 5 Before performing any work under the raised platform always install the safety support provided 1 Wipe off all grease fittings with a clean cloth before adding grease in order to avoid injecting dirt or sand 2 Repair or replace damaged grease fittings 3 Lubricate all grease fittings every 20 hours of operation 4 Check all bol...

Page 11: ...hem if left exposed to the sun 3 Keep all piston rods in the retracted position This will assure better protection against the elements 4 Clean your trailer 5 Thoroughly inspect all parts of the trailer Replace or repair worn or defective parts 6 Touch up or repaint if necessary 7 Lubricate all points before storage 11 6 ...

Page 12: ... 2 1562 mm Dumping angle back 47 47 47 Dumping angle 2 sides Central unloading hatch option option option Axle single tandem double Suspension Springs Hubs 6 bolts 6 bolts 5 bolts Hub capacity 5000 lbs 2270 kg 4000 lbs 1816 kg 1750 lbs 795 kg Spindles 2 51 mm 1 3 4 44 mm Wheels 2 4 4 Wheels dimensions 15 x 8 x 6 15 x 6 x 6 14 x 6 x 5 Tires standards 11L15 8 plys 11L15 8 plys ST205 75R14 6 plys Hit...

Page 13: ...DUMP TRAILER P 509 60 13 8 170 01471 ...

Page 14: ...s pin 1 ø x 3 1 8 lg 2 23 35TR20 Cylinder 35TR20 1 24 150 01831 Pin 1 2 ø x 1 1 4 lg 1 25 110 08981 Lever for rear panel locking mechanism 1 26 160 04731 Spacer 33 64 i d x 27 32 o d x 1 2 lg 2 27 Std Bolt 1 2 NC x 1 lg lock washer 2 28 Std Bolt 3 8 NC x 2 1 2 lg nylon locknut flat washer 4 29 51583 Ring for side panel lock welded 4 30 120 01721 Rear panel with grain door opt 31 110 09071 Standard...

Page 15: ...DUMP TRAILER P 511 60 15 8 170 01461 ...

Page 16: ...09061 Cross beam up to serial 6170 1 14 110 11571 Cross beam from serial 6171 and up 1 15 Std Bolt 5 8 NC x 2 1 2 lg nylon locknut 1 16 160 04721 Safety prop 1 17 110 08971 Clevis pin 1 ø x 5 1 4 lg 2 18 Std Cotter pin 3 16 x 2 lg 2 19 160 04741 Ring 1 20 110 08991 Swivel hitch 1 21 51490 Jack 3000 lbs 1 22 51408 Pin for jack 1 23 190 00651 Hose 3 8 x 170 lg 2 fittings 6U 108 1 24 190 00661 Hose 3...

Page 17: ...DUMP TRAILER P 50711 4E 17 8 170 01661 ...

Page 18: ... 1 2 NPT MF 1 26 Std Hitch pin clip 3 16 4 27 150 01841 Clevis pin 1 ø x 3 1 8 lg 2 28 25TR20 Cylinder 2 1 2 dia x 20 1 29 150 01831 Pin 1 2 x 1 1 4 lg 1 30 110 08981 Lever for rear panel locking mechanism 1 31 160 04731 Spacer 33 64 i d x 27 32 o d x 1 1 4 lg 2 32 Std Bolt 1 2 NC x 1 lg lock washer 2 33 Std Bolt 3 8 NC x 2 1 2 lg nylon locknut flat washer 4 34 51583 Ring for side panel lock welde...

Page 19: ...includes 52 53 and 54 2 62 Std Bolt 1 4 NC x 3 4 lg nylon locknut 1 63 52069 Emergency brake switch 1 64 52074 Self adhesive reflector 1 1 8 x 4 1 2 2 65 52077 Parking light yellow 2 1 8 x 2 7 8 2 66 140 08181 Retaining plate for ball hitch 1 67 Std Bolt 1 2 NC x 4 1 2 lg nylon locknut 1 68 52076 Parking light red 2 1 2 x 2 7 8 2 69 110 13381 Light support 4 70 110 13371 Light guard 4 71 Std TECK ...

Page 20: ... 110 06781 Rear support for pump 1 1 9 Std Bolt 3 8 NC x 1 1 2 lg nylon locknut flat washer 8 8 10 110 06791 Front support for pump 1 1 11 Std Bolt 3 8 NC x 1 lg nylon locknut 4 12 110 06772 Battery holder 1 13 110 04841 Threaded rod 1 nylon locknut 3 8 NC 1 nylon locknut 7 16 NC 2 14 130 05751 Angle 1 15 Battery 12 volts opt 16 51606 Battery cable 4G x 30 lg 1 1 17 51607 Battery cable 4G x 10 lg ...

Page 21: ...les 1 2 52073 P 50711 4E conductors cable kit 1 3 52069 Emergency brake switch 1 4 Battery 12 volts 1 5 52077 Yellow parkings lights 2 6 52076 Red parking lights 2 7 32228 Left flasher 1 8 32229 Right flasher with license plate light 1 9 51607 Battery cable 4 GA x 10 lg 1 170 01741 ...

Page 22: ... ø 1 3 51529 Castle nut 1 NF x 9 16 thick 1 4 Std Flat washer 1 1 5 51530 Roller bearing cone no LM67048 1 6 51531 Roller bearing cup no LM67010 1 7 51418 Rim screw 9 16 5 8 51532 Hub only H4000 1 9 51533 Roller bearing cup no LM29710 1 10 51534 Roller bearing cone no LM67048 1 11 51535 Oil seal no CR17415 1 ...

Page 23: ...1442 Castle nut 7 8 NF 1 4 Std Flat washer 7 8 1 5 51416 Roller bearing cone no 4T LM48548 1 6 51415 Roller bearing cup no 4T LM48510 1 7 51418 Rim screw 9 16 6 8 51414 Hub only H5000 1 9 51413 Roller bearing cup no 4T LM603011 1 10 51412 Roller bearing cone no 4T LM603049 1 11 51443 Oil seal no CR20044 1 8 ...

Page 24: ...35TR125 Wiper 1 8 492403 Yoke for 3 1 2 tube 1 9 Std Nut 1 1 4 NF 1 10 492433 Piston 3 1 2 ø 1 11 458600 Piston rod 1 1 4 1 12 491810 Cylinder body 3 1 2 ø 1 13 492423 Cylinder head 3 1 2 1 14 Std Bolt 3 8 NC x 2 nut 1 15 Std Nut 3 8 NC 8 16 492350 Threaded rod 3 8 NC 4 17 458600 Yoke for 1 1 4 rod 1 NI 8183 Pin 1 ø cotter pin 2 NI RK35TR125 Repair kit for cylinder 3 includes 1 2 3 4 5 6 7 1 NI NO...

Page 25: ...POWER PACK 51536 25 8 ...

Page 26: ...548 Descending check valve 1 21 51549 Relief valve 1 22 51550 Electric motor 12V DC 1 23 51551 Ball bearing 1 24 Std Nut 5 16 24 1 25 Std Lock washer 5 16 1 26 Std Star washer 1 4 4 27 Std Lock washer 1 4 2 28 Std Bolt 1 4 20 x 6 1 2 2 34 51552 Filter 1 35 51553 Filter suction tube 3 8 NPT 90 1 37 51554 Return tube 1 8 1 39 51555 Reservoir 6 x 7 x 15 510 in usable 1 40 51556 Vent plug 1 41 51557 S...

Page 27: ...3 8 9 53 20 23 27 1 31 2 35 42 47 5 57 0 45 54 61 0 73 2 7 16 11 11 30 35 40 7 47 4 54 64 73 2 86 8 70 84 94 9 113 9 1 2 12 70 45 52 61 0 70 5 80 96 108 5 130 2 110 132 149 2 179 0 9 16 14 29 65 75 88 1 101 6 110 132 149 2 179 0 160 192 217 0 260 4 5 8 15 88 95 105 128 7 142 3 150 180 203 4 244 1 220 264 298 3 358 0 3 4 19 05 150 185 203 3 250 7 270 324 366 1 439 3 380 456 515 3 618 3 7 8 22 23 16...

Page 28: ...ransferable Hydraulic cylinders are covered by the manufacturer of these items All PRONOVOST spare parts purchased are covered by a three 3 month warranty This warranty becomes void and nul if the equipment is modified breaks down as the result of an accident is not operated according to manufacturer s recommendations damaged by negligence or if maintenance has not been carried out as specified Ou...

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Page 32: ...INNOVATION EXCELLENCE LES MACHINERIES PRONOVOST INC 260 route 159 Saint Tite Quebec Canada G0X 3H0 Tel 418 365 7551 Fax 418 365 7954 Ce manuel est aussi disponible en français Veuillez téléphoner ...