pronovost P-982TRC-150, Operator'S & Parts Manual

Page 1: ...MANUAL MANUAL MANUAL Industrial snowblower Industrial snowblower Industrial snowblower Industrial snowblower Industrial snowblower Model Model Model Model Model P 982TRC 150 P 982TRC 150 P 982TRC 150 P 982TRC 150 P 982TRC 150 No C1602 No C1602 No C1602 No C1602 No C1602 12 00 12 00 12 00 12 00 12 00 ...

Page 2: ...Copyright Les Machineries Pronovost Inc 2000 All rights reserved Printed in Canada Visit our Website at www pronovost qc ca ...

Page 3: ... 8 Trouble Shooting 14 9 Specifications 16 10 Parts List 17 Snowblower P 982TRC 150 17 Industrial Chute PC IND 21 Hydraulic Telescopic Chute PCTH IND 23 Semi industrial Chute PSI 92104 25 Industrial Chute PC 92104 27 Hydraulic Telescopic chute PCTH 92104 29 Hydraulic Lateral Blade 31 Options PR 91054 PR 91054 200 32 Reduction Gear Box 9575 33 Reduction Gear Box 9606 34 P T O 9598 9599 9604 35 Gear...

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Page 5: ... you in the safe operation of your new Snowblower It contains important information which will help you achieve excellent returns with your Snowblower for years to come Please read this manual completely before operating your Snowblower and keep it for future reference Before starting the machine you or any other person who will be operating the Snowblower must familiarize yourself with the safety...

Page 6: ...led in moving parts of the equipment and cause accidents GENERAL SAFETY 8 Prolonged exposure to noise may hamper hearing Protect yourself by wearing adequate protection devices 9 Hydraulic fluids under pressure can damage your skin Do not use your hands to locate a leak 10 Before the beginning of the snow season inspect all areas where the Snowblower will be used and remove any object which may ca...

Page 7: ...the Snowblower put transmission in neutral apply parking brake stop engine and remove the key from the ignition SAFETY WITH MAINTENANCE 1 Perform the Snowblower maintenance according to recommendations contained in this manual 2 Stop engine and relieve all hydraulic pressures before doing inspection maintenance or repairs 3 Never perform any work under the Snowblower while it is supported only by ...

Page 8: ...Figure 5 A SAFETY DECALS The safety decals are affixed wherever special safety precautions are indicated Locate them on the machine and read them carefully If a decal is damaged lost or illegible install a new one The following photos indicate where each one must be installed C B B ...

Page 9: ...no A112 Figure 7 Decal D Part no A103 Figure 8 Decal E in Fig 9 is located directly on the P T O shaft It is not visible when the safety shield is in place It must never be visible when you operate the equipment Figure 9 Decal E Part no A108 D ...

Page 10: ...art no A 106 Figure 12 Part no A 105 Figure 14 Decal G Part no A104 MAINTENANCE DECALS The maintenance decals indicate the points requiring lubrication Refer to maintenance section for more details Figure 10 Decal F Part no A 109 Figure 11 F G ...

Page 11: ... gearbox Use S A E W90 gear box oil 2 Lubricate all points with a good quality multipurpose grease 3 Check chain take up adjustment The spring maintaining the tension must be compressed to a length between 2 3 4 and 3 1 2 4 Verify for adequate tightness of all fastening devices Refer to torque chart on page 41 5 Adjust skid shoes according to ground conditions Fig 17 6 Use 540 RPM drive line or if...

Page 12: ...Pull out the P T O And lubricate between the two tubes with low temperature grease 6 Check oil level in gear box and chain case once a month If necessary add oil 7 Check tension of drive chain every 25 hours of operation and adjust if necessary 8 Check for tightness of bearing collars every 50 hours of operation 9 Change gearbox and chain case oil once a year Use gear box oil S A E W90 rated API c...

Page 13: ...ocks 3 Keep all piston rods in the retracted position This will assure better protection against the elements 4 Clean your Snowblower 5 Thoroughly inspect all parts of the Snowblower Replace or repair worn or defective parts 6 Touch up or repaint if necessary 7 Lubricate all points before storage ...

Page 14: ...tween guard equipment Replace worn or damaged bearing rings Eliminate any interference between tubes and equipment or tractor Replace damaged tubes P T O SHAFT POSSIBLE CAUSE PROBLEM CORRECTION Insufficient lubrication Excessive working angle Too much sliding under load Tube overlap too short minimum recommended is 6 Insufficient lubrication Contaminants sand etc Pin or orifice contaminated by san...

Page 15: ...een impeller blade tip and drum outlet wall Insuffucient tractor HP Tractor RPM too low Tractor RPM reduced too early with snow still in the Snowblower Slippage of PTO clutch mechanism Wet snow condition Shear bolt broken on drive shaft Shear bolt broken on drive shaft Shear bolt broken on auger drive shaft Broken drive chain Ice accumulation Wrong hydraulic connections Cushion valve setting too l...

Page 16: ...1000 540 RPM 1 86 to 1 ratio Impeller speed 540 RPM Number of augers 2 x 20 full flight spiked augers Optional full flight spiked augers with welded carbon steel teeth Auger ball bearing 2 with ductile flange Drive chain No 100HD in oil bath Replaceable scraper blade 6 x 1 2 carbon steel sharpened Adjustable skid shoes Carbon steel Drum rotation Hydraulic motor and cushion valve included Chute rot...

Page 17: ... 17 INDUSTRIAL SNOWBLOWER P 982TRC 150 10 170 02641 ...

Page 18: ...nylon locknut 8 25 Std Bolt 5 8 NC x 1 1 4 lg lock washer 8 26 8220 Storage support pin 1 27 9462 Storage support 1 28 Std Hitch pin clip 5 32 1 29 120 03651 Frame P 982TRC 150 1 30 Std Bolt 7 16 NC x 1 lg lock washer 4 31 Std Roll pin 5 16 x 2 lg 2 32 Std Bolt 1 1 4 NC x 4 1 2 lg nylon locknut 1 33 9599 P T O shaft V90 1 3 8 21 splines as required 33 9598 P T O shaft V90 1 3 8 6 splines as requir...

Page 19: ... 1 75 Std Bolt 1 2 NC x 3 lg GR 12 nylon locknut 1 76 110 04811 Skid shoe left side 1 77 110 13861 Upper chain guard cover 1 78 130 12391 Chain guard cover left side 1 79 Std Nylon locknut 3 4 NC thin 2 80 190 03451 Chain 100 HD x 111 1 4 89 links 1 80 59 100 HD Offset link 100 HD 1 80 26A100 HD Connecting link 100 HD 1 81 9619 Vent plug 1 2 NPT 1 82 130 12381 Chain guard cover 2 83 Std Plow bolt ...

Page 20: ...Stop block for drum lock welded on drum 1 106 160 03952 Body drum lock welded on frame 1 107 150 01542 Latch pin drum lock 1 108 Std Bolt 7 16 NC x 1 3 4 lg full length thread lock nut 1 109 130 08471 Washer 1 110 150 02561 Pin 1 111 9285 Key for impeller 1 112 Std Plow bolt 1 2 NC x 1 3 4 lg nut lock washer 24 opt 113 HCFS209 28 Bearing 1 3 4 flange 1 grease fitting 1 114 HCFS211 32 Bearing 2 fla...

Page 21: ... 21 INDUSTRIAL CHUTE PC IND 10 170 02401 HEAVY DUTY MODEL ...

Page 22: ...9 190 03381 U shaped UHMW 16 i d 1 20 160 06221 Brass tube 1 1 2 o d x 1 i d x 1 lg 2 21 160 06391 Tube 3 4 o d x 1 2 i d x 15 16 lg 4 22 190 03531 Cylinder 25TR08 1 23 110 12401 Cylinder pin 25TR08 2 24 Std Bolt 1 4 NC x 3 4 lg lock washer 2 25 Std Grease fitting 1 4 28 straight 12 26 DH315 Hydraulic motor 1 27 9205x8x8 Fitting straight swivel 1 2 NPT 2 28 190 00421 Hose 3 8 x 16 lg 2 fitting 6U1...

Page 23: ... 23 10 HYDRAULIC TELESCOPIC CHUTE PCTH IND 170 02391 HEAVY DUTY MODEL ...

Page 24: ... for deflector cylinder 1 23 Std Bolt 7 16 NC x 3 lg nylon locknut 2 24 Std Bolt 1 2 NC x 3 lg nylon locknut 2 flat washer 8 25 110 12351 Retaining bracket 2 26 190 03381 U shaoed UHMW 16 i d 1 27 160 06221 Aluminium bronze bushing 1 1 2 d e x 1 d i x 1 lg 2 28 160 06391 Tube 3 4 o d x 1 2 i d x 1 5 16 lg 4 29 190 03531 Cylinder 25TR08 modified 1 30 110 12401 Pin for cylinder 25TR08 2 31 Std Bolt ...

Page 25: ... 25 10 SEMI INDUSTRIAL CHUTE PSI 92104 for industrial snowblower 170 02671 ...

Page 26: ...x 1 1 2 lg nylon locknut flat washer 8 14 110 00832 Retaining bracket 2 15 9359 U shaped UHMW 16 1 2 d i 1 16 Std Bolt 5 16 NC x 1 1 4 lg nylon locknut 2 17 Std Hexagonal socket set screw 3 8 NC x 3 8 lg 2 18 Std Bolt 7 16 NC x 1 1 2 lg nylon locknut flat washer 4 19 Std Bolt 3 8 NC x 1 lg lock washer 4 20 140 09571 Spacer 1 8 x 1 x 3 1 4 lg 2 21 130 14281 Guard 1 22 Std Bolt 1 4 NC x 1 1 2 lg loc...

Page 27: ... 27 10 INDUSTRIAL CHUTE PC 92104 for industrial snowblower 170 02661 ...

Page 28: ...hute base 1 16 Std Bolt 7 16 NC x 3 lg nylon locknut 2 17 Std Bolt 1 2 NC x 3 lg nylon locknut 16 flat washers 8 18 110 12351 Retaining bracket 2 19 190 03381 U shaped UHMW 16 i d 1 20 Std Bolt 5 16 NC x 1 1 4 lg nylon locknut 2 21 Std Hexagonal socket set screw 3 8 NC x 3 8 lg 2 22 Std Bolt 7 16 NC x 2 1 2 lg nylon locknut flat washer 4 23 Std Bolt 3 8 NC x 1 lg lock washer 4 24 160 01331 Spacer ...

Page 29: ... 29 10 HYDRAULIC TELESCOPIC CHUTE PCTH 92104 for industrial snowblower 170 02651 ...

Page 30: ...ing 3 8 NPT 90 deg swivel 2 20 110 12941 Extension 16 1 21 Std Bolt 5 8 NC x 2 lg nylon locknut 2 22 110 11931 Ajustable stanchion for deflector cylinder 1 23 Std Bolt 7 16 NC x 3 lg nylon locknut 2 24 Std Bolt 1 2 NC x 3 lg nylon locknut 16 flat washers 8 25 110 12351 Retaining bracket 2 26 190 03381 U shaped UHMW 16 i d 1 27 Std Bolt 5 16 NC x 1 1 4 lg nylon locknut 2 28 Std Hexagonal socket set...

Page 31: ... ajustable nut 1 14 NF 1 7 110 14161 Left lateral blade strengthener 1 8 Std Bolt 1 2 NC x 2 1 2 lg nylon locknut flat washer 2 2 9 110 14151 Right lateral blade strengthener 1 10 110 15651 Connecting tube 1 11 25TR08 Cylinder 2 5 x 8 stroke 1 12 D6005 1 Pin for cylinder 1 x 3 1 8 lg 4 13 Std Hair pin 7 8 8 14 Std Plow bolt 1 2 NC x 2 lg nut lock washer 2 2 15 140 09561 Side strengthener 2 16 110 ...

Page 32: ... 12961 Hinged P T O shroud 1 1 3 Std Roll pin 5 16 x 2 lg 2 2 4 9575 Reduction gear box 3 chains 1000 540 150 HP 1 4 9609 Reduction gear box 5 chains 1000 540 200 HP 1 5 Std Bolt 1 2 NC x 1 1 2 lg nylon locknut flat washer 4 4 6 130 19521 Reduction gear box mounting plate 1 1 7 Std Bolt 1 2 NC x 1 1 4 lg lock washer 4 4 170 02681 PR 91054 PR 91054 200 ...

Page 33: ...nes 1 10 9553 Oil seal 45x65x8 TC double lips 1 11 Std Bolt 5 16 NC x 4 lg 10 12 Std Nut 5 16 NC 10 13 9554 Square key1 2 x 2 1 14 9555 Spacer 2 2 3 8 0 568 2 15 9556 Input cover w o hole 1 16 9557 O ring AS 248 2 17 9558 Square key 5 8 x 2 1 18 9559 Output shaft 1 20 splines 1 19 9560 Oil seal 60 x80x10 TC double lips 2 20 9561 Casing w o plug 1 21 9562 Slotted spring pin 3 16 x 3 4 2 22 Std Bolt...

Page 34: ... x 8 1 11 Std Bolt 5 16 18 UNC x 7 3 12 9614 Spacer 1 13 Std Nut 5 16 8 UNC lock washer 10 14 9615 Key1 2 x 5 1 15 9556 Input cover w o hole 1 16 9557 O ring AS 248 2 17 9616 Key 5 8 x 4 1 18 9617 Output shaft 1 20 splines 1 19 9560 Oil seal 60 x 80 x 10 TC double lips 2 20 9561 Casing w o plug 1 21 9618 Elbow 1 2 90 deg 1 22 9563 Air vent 1 2 NPT 1 23 9562 Slotted spring pin 3 16 x 3 4 2 24 Std B...

Page 35: ...E Yoke stopper 2 2 2 11 9487 Yoke and shearplate M12 x 65 1 1 1 12 9205 Ball 5 16 dia 24 24 24 13 9461 Bolt nut M12x1 25x75 2 2 2 14 9486 Adaptor 1 1 1 15 9207 Bolt nut M12x65 1 1 1 16 8071 Grease fitting 1 1 1 17 9607 P T O section outer part without protector 1 3 8 6 splines 1 17 9607 1 P T O section outer part without protector 1 3 8 21 splines 1 17 9607 2 P T O section outer part without prote...

Page 36: ...20 1 20 splines 1 12 6326 Key B14 x 9 x 40 2 13 9345 Impeller shaft 2 1 20 splines 1 14 6328 Spring washer 1 15 6329 Lock nut M40 x 1 5 H9 1 16 6330 Casing 1 17 6331 Plug 3 8 gas 3 18 6332 Dust excluder 45 x 72 x 8 1 19 6333 External circlip 50 UNI7435 1 20 6334 Gear Z21 1 21 6335 Shim 2 22 6336 Bearing 30210 cone 1 23 6337 Bearing 30210 cup 1 24 6338 Cover 1 25 6339 Oil seal 50 x 72 x 8 1 2 3 641...

Page 37: ... d x 1 8 ø 1 7 See RK25TR Wiper 1 1 8 i d x 1 5 8 o d 1 8 492401 Yoke for tube 2 1 9 Std Nut NF 1 10 4924 31 Piston 2 ø 1 11 492028 Piston rod 1 1 8 1 12 491668 Cylinder body 2 ø 1 13 492421 Head for 2 tube 1 14 Std Bolt 3 8 NC x 2 nut 1 15 Std Nut 3 8 NC 8 16 Std Threaded rod 3 8 NC 4 17 458599 Yoke for 1 1 8 rod 1 NI 8183 Pin 1 ø cotter pin 2 NI RK25TR Repair kit for cylinder 2 includes 1 2 3 4 ...

Page 38: ...Wiper 1 1 8 i d x 1 5 8 o d 1 8 190 03533 Yoke for 2 tube 1 9 Std Nut NF 1 10 4924 31 Piston 2 ø 1 11 491980 Piston rod 1 1 8 1 12 491668 Cylinder body 2 ø 1 13 492421 Head for 2 tube 1 14 Std Bolt 3 8 NC x 2 lg nut 1 15 Std Nut 3 8 NC 8 16 Std Threaded rod 3 8 NC x 12 lg 4 17 190 03532 Yoke for 1 1 8 rod 1 18 110 12401 Pin for cylinder 25TR08 2 19 Std Bolt 1 4 NC x 3 4 lg lock washer 2 NI 8183 Pi...

Page 39: ... 5 8 x 3 4 1 4 OR 216 O ring 1 8 x 1 1 8 x 1 3 8 1 5 BU 216 Back up ring 1 8 x 1 1 8 x 1 3 8 1 6 CR11050 Wiper 1 8 x 1 1 8 x 1 3 8 1 7 Std Nut NF 1 8 110 04491 Cylinder body 2 dia 1 9 110 04501 Piston rod 1 1 4 dia 1 10 D 6021 Head 2 dia 1 11 D 6020 Piston 2 dia 1 NI 9488 Repair kit includes 1 2 3 4 5 6 1 NI NOT ILLUSTRATED 10 170 00671 ...

Page 40: ...1 4 151 5709 Axial needle bearing 1 5 682L9054 Woodruff key 1 6 Housing and output shaft not sold 7 151 2650 Cardan shaft 1 8 633B1173 O ring 3 9 151 1713 Distributor plate 1 10 151 1186 Gear wheel set 1 11 151 2673 End cover 1 12 684X0076 Washer 6 13 681X0186 Screw M8 x 1 25mm Din 931 x 70mm lg 6 NI 151 1286 Set of seals 1 NI NOT ILLUSTRATED 10 ...

Page 41: ... 3 3 8 9 53 20 23 27 1 31 2 35 42 47 5 57 0 45 54 61 0 73 2 7 16 11 11 30 35 40 7 47 4 54 64 73 2 86 8 70 84 94 9 113 9 1 2 12 70 45 52 61 0 70 5 80 96 108 5 130 2 110 132 149 2 179 0 9 16 14 29 65 75 88 1 101 6 110 132 149 2 179 0 160 192 217 0 260 4 5 8 15 88 95 105 128 7 142 3 150 180 203 4 244 1 220 264 298 3 358 0 3 4 19 05 150 185 203 3 250 7 270 324 366 1 439 3 380 456 515 3 618 3 7 8 22 23...

Page 42: ...sferable Hydraulic cylinders and motors are covered by the manufacturer of these items All PRONOVOST spare parts purchased are covered by a three 3 month warranty This warranty becomes void and nul if the equipment is modified breaks down as the result of an accident is not operated according to manufacturer s recommendations damaged by negligence or if maintenance has not been carried out as spec...

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Page 44: ...ION EXCELLENCE LES MACHINERIES PRONOVOST INC 260 route 159 Saint Tite Quebec Canada G0X 3H0 Tel 418 365 7551 Fax 418 365 7954 www pronovost qc ca Ce manuel est aussi disponible en français Veuillez téléphoner ...