pronovost PUMA-10000, Operator'S Manual

Page 1: ...No C1704 No C1704 No C1704 No C1704 No C1704 02 03 02 03 02 03 02 03 02 03 OPERATOR S PARTS MANUAL Dump Trailers Models PUMA 7000 PUMA 10000 ...

Page 2: ...Copyright Les Machineries Pronovost Inc 2003 All rights reserved Printed in Canada ...

Page 3: ... Maintenance 7 Safety in Transport 7 Safety in Storage 7 3 Decals 8 Safety Decals 8 Maintenance Decals 9 4 Start up 10 Basic Start up Procedures 10 5 Maintenance 11 6 Storage 12 7 Specifications 13 8 Parts List 14 Dump Trailer PUMA 7000 14 Dump Trailers PUMA 1000 17 Electric circuit 20 9 Torque Chart 21 10 Warranty 22 ...

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Page 5: ...u in the safe operation of your new Dump Trailer It contains important information which will help you achieve excellent returns with your PRONOVOST Dump Trailer for years to come Please read this manual before operating your Trailer and keep it for future reference Before using this equipment you or any other person who will be using it must familiarize yourself with the safety recommendations th...

Page 6: ...efer to torque chart on page 21 5 Hydraulic fluids under pressure can damage your skin Do not use your hands to locate a leak 6 Battery with 12V hydraulic system contains GENERAL SAFETY sulfuric acid Avoid contact with skin eyes or clothing SAFETY IN OPERATION 1 WARNING Do not overload your trailer do not exceed the load capacity indicated in the specifications on page 13 2 Be sure there are no ob...

Page 7: ...ys install the safety prop provided 3 If the trailer is hooked up to the vehicle while performing maintenance work make sure the engine is not running and preferably remove the ignition key 2 SAFETY IN TRANSPORT 1 Be alert while driving on the road Never carry passengers in the trailer 2 It is prohibited to circulate on public roads with rear panel tied off to side of trailer ...

Page 8: ...ed Locate them on the equipment and read them carefully If a decal is damaged lost or illegible install a new one The following photos indicate where each one must be installed 3 Figure 2 Decal A Part no A110 Figure 4 A B Figure 3 Decal B Part no 190 04731 Figure 4 Decal C Part no 190 04521 Figure 5 C ...

Page 9: ... 9 DECALS MAINTENANCE DECALS The maintenance decals indicate the points requiring lubrication Refer to maintenance section for more details Figure 5 Part no A 106 Figure 4 Part no A 105 3 ...

Page 10: ...regularly to insure proper functioning of emergency brakes Ideal charge 12 66 volts 9 Do not forget to unlock the proper panel lock before dumping BASIC START UP PROCEDURES 1 Lubricate all grease fittings with a good quality multiuse grease 2 Lubricate panel release mechanism with good quality oil 3 Adjust tire pressure to manufacturer s specifications 4 Install wheels on hubs 5 Install panels 4 ...

Page 11: ... and then every 50 hours of operation 5 Lubricate panel release mechanism every 20 hours of operation 6 Check tire pressure every 50 hours of operation adjust according to recommendation indicated on the tires 7 Check brakes once a year and adjust or repair if necessary 8 Open clean and lubricate wheel bearings once a year 9 Check all nuts and bolts once a year If necessary use torque chart on pag...

Page 12: ...r them if left exposed to the sun 3 Keep all piston rods in the retracted position This will assure better protection against the elements 4 Clean your trailer 5 Thoroughly inspect all parts of the trailer Replace or repair worn or defective parts 6 Touch up or repaint if necessary 7 Lubricate all points before storage 6 ...

Page 13: ...eaf springs Leaf springs Wheels 4 4 Wheels dimensions 14 x 6 15 x 6 Tires standards ST205 75D14 50 psi ST225 75D15 65 psi Ball hitch adjustable height Ball 2 5 16 Ball 2 5 16 Manual jack 3 000 lbs 3 000 lbs Electric brakes on 4 wheels Standard Standard Signal lights 12V Standard Standard Oil volume required 1 45 gal 5 5 litres 1 60 gal 6 litres Cylinder 1 x 4 single action 2 x 3 single action Brea...

Page 14: ... 14 TRAILER PUMA 7000 8 170 02903 ...

Page 15: ...7891 Bushing for rear panel locking mechanism 1 25 346 40000 Nylon locknut 1 2 NC 2 26 160 07831 Spacer for rear panel hinge 2 27 300 44430 Bolt 5 8 NC x 3 1 2 2 28 346 44000 Nylon lock nut 5 8 2 29 346 45000 Nylon lock nut thin 5 8 1 30 376 45000 Flat washer 5 8 x 0 100 ép 2 31 373 42500 9 16 wave washer 1 32 Std Grease fitting 1 4 28 straight 6 33 51614 Battery 12 Volts 850 Amp 1 34 54002 Plasti...

Page 16: ... 300 44490 Bolt 5 8 NC x 4 1 2 nylon locknut 2 56 Std U bolt 1 2 NF x 3 x 7 2 nylon locknuts 8 57 51599 Spring back plate 4 58 300 44400 Bolt 5 8 NC x 3 nylon locknut 14 59 300 34250 Bolt 5 16 NC x 1 2 star lockwashers nylon locknut 1 60 300 34250 Bolt 5 16 NC x 1 star lockwasher nylon locknut 1 61 54071 Battery cable 10 1 62 54070 Hook with safety lock 2 ...

Page 17: ... 17 8 TRAILER PUMA 10000 170 02923 ...

Page 18: ... NC 2 23 160 07831 Spacer for rear panel hinge 2 24 300 44430 Bolt 5 8 NC x 3 1 2 2 25 346 44000 Nylon locknut 5 8 2 26 346 45000 Nylon locknut thin 5 8 1 27 376 45000 Flat washer 5 8 x 0 100 ép 2 28 373 42500 Wave washer 9 16 1 29 Std Grease fitting 1 4 28 straight 6 30 51614 Battery 12 Volts 850 Amp 1 31 54002 Plastic battery box 1 32 54005 Yellow reflector 1 1 8 x 4 1 2 2 33 54006 Red reflector...

Page 19: ...1 Hose 3 8 x 93 1 fitting 6U 106 1 fitting 6U 108 1 56 54004 Vent plug 1 2 NPT 2 57 300 44430 Bolt 5 8 NC x 4 1 2 nylon locknut 2 58 300 34250 Bolt 5 16 NC x 1 flat washer nylon locknut 3 59 Std Hitch pin clip 3 16 8 60 150 01841 Clevis pin 1 x 3 1 8 4 61 300 34250 Bolt 5 16 NC x 1 2 star lockwashers nylon locknut 1 62 300 34250 Bolt 5 16 NC x 1 star lockwasher nylon locknut 1 63 54070 Hook with s...

Page 20: ... Connector 7 poles female 1 2 54013 PUMA conductor cable kit 1 3 52069 Emergency brake switch 1 4 51614 Battery 12 volts 850 Amp 1 5 52077 Yellow parking light 2 6 52076 Red parking light 2 7 32229 Flasher 2 8 52070 License plate 1 9 51607 Battery cable 4 GA x 10 Lg 1 170 02931 ...

Page 21: ...3 8 9 53 20 23 27 1 31 2 35 42 47 5 57 0 45 54 61 0 73 2 7 16 11 11 30 35 40 7 47 4 54 64 73 2 86 8 70 84 94 9 113 9 1 2 12 70 45 52 61 0 70 5 80 96 108 5 130 2 110 132 149 2 179 0 9 16 14 29 65 75 88 1 101 6 110 132 149 2 179 0 160 192 217 0 260 4 5 8 15 88 95 105 128 7 142 3 150 180 203 4 244 1 220 264 298 3 358 0 3 4 19 05 150 185 203 3 250 7 270 324 366 1 439 3 380 456 515 3 618 3 7 8 22 23 16...

Page 22: ...ansferable Hydraulic cylinders are covered by the manufacturer of these items All PRONOVOST spare parts purchased are covered by a three 3 month warranty This warranty becomes void and nul if the equipment is modified breaks down as the result of an accident is not operated according to manufacturer s recommendations damaged by negligence or if main tenance has not been carried out as specified Ou...

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Page 24: ...ION EXCELLENCE LES MACHINERIES PRONOVOST INC 260 route 159 Saint Tite Quebec Canada G0X 3H0 Tel 418 365 7551 Fax 418 365 7954 www pronovost qc ca Ce manuel est aussi disponible en français Veuillez téléphoner ...