pronovost PUMA-LP12, Operator And Parts Manual

Page 1: ...No C1904 03 03 OPERATOR S PARTS MANUAL Dump Trailer Model PUMA LP12 PUMA LP12GN ...

Page 2: ...Copyright Les Machineries Pronovost Inc 2003 All rights reserved Printed in Canada ...

Page 3: ... Transport 7 Safety in Storage 7 3 Decals 8 Safety Decals 8 Maintenance Decals 9 4 Start up 10 Basic Start up Procedures 10 5 Maintenance 11 6 Storage 12 7 Specifications 13 8 Parts List 14 Dump Trailer PUMA LP12 14 Dump Trailer PUMA LP12GN 17 Electric circuit 20 Cylinder 30BC28 21 Electric hydraulic pump 22 9 Torque Chart 24 10 Warranty 25 ...

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Page 5: ...u in the safe operation of your new Dump Trailer It contains important information which will help you achieve excellent returns with your PRONOVOST Dump Trailer for years to come Please read this manual before operating your Trailer and keep it for future reference Before using this equipment you or any other person who will be using it must familiarize yourself with the safety recommendations th...

Page 6: ...efer to torque chart on page 24 5 Hydraulic fluids under pressure can damage your skin Do not use your hands to locate a leak 6 Battery with 12V hydraulic system contains GENERAL SAFETY sulfuric acid Avoid contact with skin eyes or clothing SAFETY IN OPERATION 1 WARNING Do not overload your trailer do not exceed the load capacity indicated in the specifications on page 13 2 Be sure there are no ob...

Page 7: ...ys install the safety prop provided 3 If the trailer is hooked up to the vehicle while performing maintenance work make sure the engine is not running and preferably remove the ignition key 2 SAFETY IN TRANSPORT 1 Be alert while driving on the road Never carry passengers in the trailer 2 It is prohibited to circulate on public roads with rear panel tied off to side of trailer ...

Page 8: ...dicated Locate them on the equipment and read them carefully If a decal is damaged lost or illegible install a new one The following photos indicate where each one must be installed 3 Figure 2 Decal A Part no A110 Figure 3 Decal B Part no 190 04731 Figure 4 B C A Figure 5 Decal C Part no 190 05761 ...

Page 9: ...NANCE DECALS The maintenance decals indicate the points requiring lubrication Refer to maintenance section for more details Figure 8 Part no A 106 Figure 7 Part no A 105 3 Figure 5 Decal D Part no 190 04521 Figure 7 D ...

Page 10: ...regularly to insure proper functioning of emergency brakes Ideal charge 12 66 volts 9 Do not forget to unlock the proper panel lock before dumping BASIC START UP PROCEDURES 1 Lubricate all grease fittings with a good quality multiuse grease 2 Lubricate panel release mechanism with good quality oil 3 Adjust tire pressure to manufacturer s specifications 4 Install wheels on hubs 5 Install panels 4 ...

Page 11: ... and then every 50 hours of operation 5 Lubricate panel release mechanism every 20 hours of operation 6 Check tire pressure every 50 hours of operation adjust according to recommendation indicated on the tires 7 Check brakes once a year and adjust or repair if necessary 8 Open clean and lubricate wheel bearings once a year 9 Check all nuts and bolts once a year If necessary use torque chart on pag...

Page 12: ...r them if left exposed to the sun 3 Keep all piston rods in the retracted position This will assure better protection against the elements 4 Clean your trailer 5 Thoroughly inspect all parts of the trailer Replace or repair worn or defective parts 6 Touch up or repaint if necessary 7 Lubricate all points before storage 6 ...

Page 13: ...8 6 21 m Over all width 102 2 59 m Over all height box down 46 3 8 1 18 m 75 1 90 m Over all height at maximum tilt 133 3 38 m Tread width c c 92 1 2 2 35 m Dumping angle 47 deg Suspension Slip springs Wheels dimensions 16 x 6 Tires 4 x ST235 85R16 Ball hitch adjustable height Ball 2 5 16 Manual jack 3 300 lbs 12 000 lbs Electric brakes on 4 wheels Standard Signal lights 12V Standard Oil volume re...

Page 14: ... 14 TRAILER PUMA LP12 8 170 02993 ...

Page 15: ...upport 1 23 130 27851 Right front step 1 24 130 27852 Left front step 1 25 130 29582 Cover holder 1 26 150 02851 Rear panel clevis pin 2 27 150 04861 Hinge rod opt 28 150 04881 Hinge rod opt 29 160 10161 Safety support 1 30 54014 Electric hydraulic pump 1 31 51615 Ball hitch 2 5 16 1 32 54017 Red marker lamp mounting ring 2 33 54018 Yellow marker lamp mounting ring 4 34 54016 Signal light mounting...

Page 16: ...0250 Bolt 1 2 NC x 1 lg nylon locknut 6 80 300 40460 Bolt 1 2 NC x 4 lg nylon locknut 2 81 300 35240 Bolt 5 16 x 1 lg nylon locknut 2 82 110 19871 Ramp lock 2 83 Std Lynch pin 3 16 6 84 Std Roll pin 3 16 x 1 1 4 2 85 Std Lynch pin 1 4 2 86 321 36280 Carriage bolt 3 8 x 1 1 4 lg nylon locknut 8 87 300 40340 Bolt 1 2 NC x 2 lg nylon locknut 1 88 130 28851 Auto lock plate 1 89 190 02351 Auto lock spr...

Page 17: ... 17 TRAILER PUMA LP12GN 8 170 03331 Tool box interior ...

Page 18: ...front step 1 24 130 27852 Left front step 1 25 54067 Hand crank 1 26 150 02851 Rear panel clevis pin 2 27 150 04861 Hinge rod opt 28 150 04881 Hinge rod opt 29 160 10161 Safety support 1 30 54014 Electric hydraulic pump 1 31 160 10831 Jack handle extension 1 32 54017 Red marker lamp mounting ring 2 33 54018 Yellow marker lamp mounting ring 4 34 54016 Signal light mounting ring 2 35 54035 3 marker ...

Page 19: ...k 2 83 Std Lynch pin 3 16 6 84 Std Roll pin 3 16 x 1 1 4 2 85 Std Lynch pin 1 4 2 86 321 36280 Carriage bolt 3 8 x 1 1 4 lg nylon locknut 8 87 300 40340 Bolt 1 2 NC x 2 lg nylon locknut 1 88 130 28851 Auto lock plate 1 89 190 02351 Auto lock spring 1 90 110 20711 Auto lock pivot 1 91 51421 Clevis pin 1 4 92 51472 Hitch pin clip CP132H 8 93 54061 Shoulder screw 2 94 322 20220 Bolt 10 24 x 3 4 2 95 ...

Page 20: ...4036 PUMA LP12 conductor cable kit 1 3 52069 Emergency brake switch 1 4 51614 Battery 12 volts 850 Amp 1 5 54018 Yellow parking light 4 6 54017 Red parking light 4 7 54016 Signal light 2 8 52070 License plate 1 9 51607 Battery cable 4 GA x 10 Lg 1 10 54035 3 marker light plate 1 170 03301 ...

Page 21: ...ring 3 16 x 2 5 8 x 3 1 5 OR 218 O ring 1 8 x 1 1 4 x 1 1 2 1 6 BU 218 Back up 1 8 x 1 1 4 x 1 1 2 1 7 CR12330 Racleur 1 8 x 1 1 4 x 1 1 2 1 8 Std Wiper 7 8 NF 1 9 150 02371 Piston 3 dia 1 10 110 12161 Cylinder body 3 for 30BC28 with 1 fitting 3 8 NPT straight 1 fitting 3 8 NPT 90 deg 1 11 110 11641 Piston rod 1 1 4 for 30BC28 1 12 150 02381 Head 3 dia 1 170 01911 ...

Page 22: ... 22 8 ELECTRIC HYDRAULIC PUMP 54014 M 303 016 03G01E ...

Page 23: ... 1 28 54046 Main check valve 1 29 54047 Seal and gasket 1 30 54048 Descending check valve 1 31 54049 Relief valve 1 32 54050 Electric motor 12V DC 1 33 51551 Ball bearing 1 34 Std Nut 5 16 24 1 35 Std Lock washer 5 16 1 36 Std Star washer 1 4 4 37 Std Lock washer 1 4 2 38 Std Bolt 1 4 20 x 6 1 2 lg 2 44 51552 Filter 1 45 51553 Suction tube 1 47 51554 Return tube 1 49 54051 Reservoir PUMA LP12 715 ...

Page 24: ...3 8 9 53 20 23 27 1 31 2 35 42 47 5 57 0 45 54 61 0 73 2 7 16 11 11 30 35 40 7 47 4 54 64 73 2 86 8 70 84 94 9 113 9 1 2 12 70 45 52 61 0 70 5 80 96 108 5 130 2 110 132 149 2 179 0 9 16 14 29 65 75 88 1 101 6 110 132 149 2 179 0 160 192 217 0 260 4 5 8 15 88 95 105 128 7 142 3 150 180 203 4 244 1 220 264 298 3 358 0 3 4 19 05 150 185 203 3 250 7 270 324 366 1 439 3 380 456 515 3 618 3 7 8 22 23 16...

Page 25: ...ansferable Hydraulic cylinders are covered by the manufacturer of these items All PRONOVOST spare parts purchased are covered by a three 3 month warranty This warranty becomes void and nul if the equipment is modified breaks down as the result of an accident is not operated according to manufacturer s recommendations damaged by negligence or if main tenance has not been carried out as specified Ou...

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Page 28: ...ION EXCELLENCE LES MACHINERIES PRONOVOST INC 260 route 159 Saint Tite Quebec Canada G0X 3H0 Tel 418 365 7551 Fax 418 365 7954 www pronovost qc ca Ce manuel est aussi disponible en français Veuillez téléphoner ...