ProRac TONNEAU Manual Download | Manualshive

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Package Contents

(4) Stabilizer Brackets

(4) Stake Pocket Plates

(4) Threaded Clips

(4) 5/16-18 X 2 1/4 Button Head Screws

(4) 1/4 Split Lock Washers

(4 1/4-20 x 3/4” long Button Head Screws

(4) 1/4-20 X 1” long Button Head Screws

(4 1/4 Nylon Insert Lock Nuts

(4) 1/4 Flat Washer

FOLDING TONNEAU RACK

STABILIZER KIT

1. Threaded Clip Assembly

ProRac Systems Inc. Toll Free: 1-800-217-7133

1800 Freeway Blvd Phone: 763-546-5620

Minneapolis, MN 55430-1708 Fax: 763-546-0933

Page 1 of 3 WWW.PRORAC.COM

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Summary of Contents for TONNEAU

Page 1: ...ts 4 Backing Plates 4 Uprights 4 Gussets 4 Gusset Backing Plates 1 Hex Key Wrench ProRac Systems Inc Toll Free 1 800 217 7133 1800 Freeway Blvd Phone 763 546 5620 Minneapolis MN 55430 1708 Fax 763 546 0933 Page 1 of 5 WWW PRORAC COM 1 Rack Rail Assembly Orientate the 20 nylon insert lock nut so the nylon end faces into the nut channel of the rack rail Slide all four nuts into the nut channel using...

Page 2: ...p with the nylon insert lock nuts Assemble the upright to the channel with the 20 x button head screw lock washer and flat washer Repeat for three remaining uprights 3 Upright assembly Assemble the upright as shown below by threading the 20 x button head screws so the backing plates are held in place allowing a gap between the uprights and backing plates Repeat for gussets and gusset backing plate...

Page 3: ...hone 763 546 5620 Minneapolis MN 55430 1708 Fax 763 546 0933 Page 3 of 5 WWW PRORAC COM 5 Rack assembly 1 Orientate the crossbar so the flat side is facing down Start with the crossbar closest to the cab Lift the backing plates up by pressing upwards on the button head screws Slide the crossbar so the backing plates slide into the lower channel of the crossbar 6 Rack Assembly 2 Continue to slide t...

Page 4: ...ght Center the crossbar between the uprights as needed Unbolt the lower gusset mounting hardware and move the gusset aside Using the hex key wrench tighten the upper button head screws of the upright to secure the crossbar Using the hex key wrench and 7 16 wrench and tighten lower gusset 1 button bolt head screw and nut 9 Crossbar End cap assembly Screw the 20 x 9 16 narrow shoulder screw partiall...

Page 5: ...dth and length of vehicle Be aware of the width and height of your cargo since low clearance branches bridges and parking garages can affect the load Never drive with any lock knob or rack in an open or unlocked position All long loads such as but not limited to sailboards surfboards kayaks canoes and lumber must be tied down front and rear to the bumpers or tow hooks of the vehicle Remove your ra...

Page 6: ...ers 4 1 4 20 x 3 4 long Button Head Screws 4 1 4 20 X 1 long Button Head Screws 4 1 4 Nylon Insert Lock Nuts 4 1 4 Flat Washer FOLDING TONNEAU RACK STABILIZER KIT 1 Threaded Clip Assembly ProRac Systems Inc Toll Free 1 800 217 7133 1800 Freeway Blvd Phone 763 546 5620 Minneapolis MN 55430 1708 Fax 763 546 0933 Page 1 of 3 WWW PRORAC COM ...

Page 7: ...p is facing downward 3 Insert Assembly into Stake Pocket Hole Insert the assembly in to the stake pocket hole by positioning the plate with threaded clip into the stake pocket hole ProRac Systems Inc Toll Free 1 800 217 7133 1800 Freeway Blvd Phone 763 546 5620 Minneapolis MN 55430 1708 Fax 763 546 0933 Page 2 of 3 WWW PRORAC COM ...

Page 8: ...t the load Never drive with any lock knob or rack in an open or unlocked position All long loads such as but not limited to sailboards surfboards kayaks canoes and lumber must be tied down front and rear to the bumpers or tow hooks of the vehicle Remove your rack and accessories when they are not in use and before entering automatic car washes All locks must be turned and moved periodically to ens...

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