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PRO RAC GUIDELINES

 

Please review the instructions and warranty carefully. Assembly and installation are the purchaser’s responsibility and beyond ProRac’s control. 

Therefore, ProRac exclusively limits its warranty to the repair or replacement of a defective ProRac product for up to three years from retail 

purchase. Warranty excludes damage to your vehicle, cargo, or any person or property during assembly, installation, and use. 

 

  Do not carry more than 5

00 pounds of combined cargo and accessories

 on ProRac load bars. ProRac load bars and rails do not increase 

the bed rail strength. ProRac cannot warranty loads that exceed this limit. 

  Do not use ProRac load bars and accessories for purposes other than those for which they were designed. Do not exceed their carrying 

capacity. Failure to follow these guidelines or the product instructions will void the warranty. 

  Make sure all knobs, bolts, screws, straps, and locks are firmly attached, tightened, and locked before every trip. All fasteners must be 

periodically inspected for signs of wear, corrosion, and fatigue. Check your load at stops during long trips to ensure continued fastening 

security. 

  Check all local and state laws governing projection of objects beyond the width and length of vehicle. Be aware of the width and height of your 

cargo since low-clearance branches, bridges, and parking garages can affect the load. Never drive with any lock, knob, or rack in an open or 

unlocked position. All long loads such as, but not limited to, sailboards, surfboards, kayaks, canoes, and lumber must be tied down front and 

rear to the bumpers or tow hooks of the vehicle. 

  Remove your rack and accessories when they are not in use and before entering automatic car washes. 

  All locks must be turned and moved periodically to ensure smooth operation. Use graphite or similar dry lubricant. Locks are designed to deter 

vandalism and theft. Remove valuable gear if your vehicle is unattended. Replacement keys are available only through your ProRac dealer. 

  All cargo will affect the vehicle’s driving behavior. For your safety, adapt your speed to the conditions of the road and load being carried. Obey 

all posted speed limits and traffic cautions. 

  Due to their wind resistance, do not carry disks or wheels with covers on the ProRac bike carrier. 

  Consult your ProRac dealer if you have questions regarding the operation and limits of ProRac products. Review all instructions and warranty 

information carefully.

 

 

FTR040- IS 

© 2015 ProRac Systems, Inc.   

 

 

 

 

 

 

 

   Revised 7-1-15 

5. Tighten all Hardware 

 

Tighten all hardware. 

 

 

4. Bracket Positioning 

 

Position the Stabilizer Bracket as shown below. Utilizing the 1/4-20 X3/4” button head screw  as the horizontal 

fastener. 1/4-20 X 1” button head screws are supplied as well if you choose to mount on the upright itself. 

 

ProRac Systems Inc.                                                                                                                                                               Toll Free: 1-800-217-7133 

1800 Freeway Blvd                                                                                                                                                                  Phone: 763-546-5620 

Minneapolis, MN 55430-1708                                                                                                                                                  Fax: 763-546-0933 

                                                                                                                Page 3 of 3                                                               WWW.PRORAC.COM 

Summary of Contents for TONNEAU

Page 1: ...ts 4 Backing Plates 4 Uprights 4 Gussets 4 Gusset Backing Plates 1 Hex Key Wrench ProRac Systems Inc Toll Free 1 800 217 7133 1800 Freeway Blvd Phone 763 546 5620 Minneapolis MN 55430 1708 Fax 763 546 0933 Page 1 of 5 WWW PRORAC COM 1 Rack Rail Assembly Orientate the 20 nylon insert lock nut so the nylon end faces into the nut channel of the rack rail Slide all four nuts into the nut channel using...

Page 2: ...p with the nylon insert lock nuts Assemble the upright to the channel with the 20 x button head screw lock washer and flat washer Repeat for three remaining uprights 3 Upright assembly Assemble the upright as shown below by threading the 20 x button head screws so the backing plates are held in place allowing a gap between the uprights and backing plates Repeat for gussets and gusset backing plate...

Page 3: ...hone 763 546 5620 Minneapolis MN 55430 1708 Fax 763 546 0933 Page 3 of 5 WWW PRORAC COM 5 Rack assembly 1 Orientate the crossbar so the flat side is facing down Start with the crossbar closest to the cab Lift the backing plates up by pressing upwards on the button head screws Slide the crossbar so the backing plates slide into the lower channel of the crossbar 6 Rack Assembly 2 Continue to slide t...

Page 4: ...ght Center the crossbar between the uprights as needed Unbolt the lower gusset mounting hardware and move the gusset aside Using the hex key wrench tighten the upper button head screws of the upright to secure the crossbar Using the hex key wrench and 7 16 wrench and tighten lower gusset 1 button bolt head screw and nut 9 Crossbar End cap assembly Screw the 20 x 9 16 narrow shoulder screw partiall...

Page 5: ...dth and length of vehicle Be aware of the width and height of your cargo since low clearance branches bridges and parking garages can affect the load Never drive with any lock knob or rack in an open or unlocked position All long loads such as but not limited to sailboards surfboards kayaks canoes and lumber must be tied down front and rear to the bumpers or tow hooks of the vehicle Remove your ra...

Page 6: ...ers 4 1 4 20 x 3 4 long Button Head Screws 4 1 4 20 X 1 long Button Head Screws 4 1 4 Nylon Insert Lock Nuts 4 1 4 Flat Washer FOLDING TONNEAU RACK STABILIZER KIT 1 Threaded Clip Assembly ProRac Systems Inc Toll Free 1 800 217 7133 1800 Freeway Blvd Phone 763 546 5620 Minneapolis MN 55430 1708 Fax 763 546 0933 Page 1 of 3 WWW PRORAC COM ...

Page 7: ...p is facing downward 3 Insert Assembly into Stake Pocket Hole Insert the assembly in to the stake pocket hole by positioning the plate with threaded clip into the stake pocket hole ProRac Systems Inc Toll Free 1 800 217 7133 1800 Freeway Blvd Phone 763 546 5620 Minneapolis MN 55430 1708 Fax 763 546 0933 Page 2 of 3 WWW PRORAC COM ...

Page 8: ...t the load Never drive with any lock knob or rack in an open or unlocked position All long loads such as but not limited to sailboards surfboards kayaks canoes and lumber must be tied down front and rear to the bumpers or tow hooks of the vehicle Remove your rack and accessories when they are not in use and before entering automatic car washes All locks must be turned and moved periodically to ens...

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