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ASSEMBLY INSTRUCTIONS
It is important to fully assemble your charger before use. Follow these instructions for assembly.
Item
PARTS
TOOLS NEEDED
1
2
3
4
5
6
7
8
9
10
11
12
(2) axle brackets
(1) axle with pin holes
(2) wheels
(2) 10-32, thread cutting screws
(2) ¼-20, thread cutting screws
(1) foot
(2) axle caps
(2) hairpin cotter
(4) 8-18 sheet metal screws
(1) handle
(1) fiberglass clamp rod
(1) foam handle grip
3/8" wrench (for mounting foot)
5/16" wrench (for mounting wheels)
1/4" wrench (for mounting handle)
hammer
screwdriver (flat blade)
screwdriver (Phillips)
1.
Carefully lay the charger on its front to
prepare for assembly.
2.
Assemble the foot (Item 6) using two ¼-20
screws (Item 5) and tighten securely.
3.
Attach the two axle brackets (Item 1)
using one 10-32 screw (Item 4) in each.
The brackets should have one end
hooked into the slot in the charger base.
Be careful not to drop the brackets inside
of the charger case. Do not completely
tighten the screws (Item 4) at this time.
4.
Slide the axle (Item 2) into the brackets
(Item 1) until centered on the charger.
5.
Slide one wheel (Item 3) onto the axle with
the recessed hub facing out, as shown.
6.
Insert the pin (Item 8) through the axle hole.
7.
Repeat this process for the other wheel
and when both wheels have been pinned
to the axle, finish tightening the two axle
bracket screws (Item 4).
8.
Snap the axle caps (Item 7) onto each
wheel to cover the pin and axle.
9.
Lift the charger upright so that it rests on
the wheels and foot.
10.
Remove the two top side screws (Item 9)
from each side of the charger.
11.
Verify that the foam handle grip (Item
12) is on the handle assembly (Item 10).
Install if needed.
12.
Insert the fiberglass clamp rod (Item 11)
into the pierced holes on the inside of the
handle (Item 10).
13.
Align the handle assembly (Item 10) with
charger and reinstall the side screws
(Item 9). Do not overtighten.
14.
The charger assembly is now complete.
The battery clips can be clamped to the
fiberglass rod (Item 11) for convenient
storage.
15.
Do not attach the clips to the foam area of
the handle; this will damage the foam grip.
9
10
11
12
1
2
3
4
5
7 8
6
