ProSoft MVI69E-AFC, Setup And Configuration Manual

Page 1: ...MVI69E AFC Enhanced Liquid and Gas Flow Computer for CompactLogix Version 4 04 December 18 2018 SETUP AND CONFIGURATION GUIDE...

Page 2: ...pment EEE please contact your dealer or supplier for further information Warning Cancer and Reproductive Harm www P65Warnings ca gov Important Installation Instructions Power Input and Output I O wiri...

Page 3: ...not disconnect equipment unless power has been switched off or the area is known to be non hazardous C These products are intended to be mounted in an IP54 enclosure The devices shall provide external...

Page 4: ...Configuring Site Parameters 21 3 1 Accessing Site Configuration Parameters 21 3 1 1 Configuring Site Options 24 3 1 2 Configuring Pass thru Options 25 3 2 Viewing Site Configuration Status 25 3 3 UDT...

Page 5: ...Setting Accumulators and Flow Rates 56 5 3 1 Flow Rate Period Unit 56 5 3 2 Flow Rate Unit 57 5 3 3 Accumulation Unit 58 5 3 4 Accumulator Rollover 58 5 4 Configuring Process Input Scaling 59 5 4 1 Ze...

Page 6: ...in the Rack 103 15 1 Module Initialization 103 16 Connecting the MVI69E AFC Module to the EAFC Manager 105 17 Downloading the Project to the Module 109 18 Creating an RSLogix Project and Importing th...

Page 7: ...gy Inc Page 7 of 145 December 18 2018 19 3 5 Meter Accumulators 134 19 3 6 Meter Status 135 19 3 7 Data Displays 137 20 What s Next 139 21 Support Service and Warranty 141 21 1 Contacting Technical Su...

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Page 9: ...45 December 18 2018 1 Before You Begin 1 1 Pre Configuration Processes This section describes the pre configuration process There are a small number of tasks to complete before configuring your MVI69E...

Page 10: ...e downloaded to your PC from the ProSoft Technology website at www prosoft technology com 1 Navigate to the MVI69E AFC webpage 2 Click on the DOWNLOADS tab 3 Select MVI69E AFC ADD ON INSTRUCTIONS The...

Page 11: ...for information about using the wedge meters Vortex Linear or Differential Ultrasonic Linear or Differential Coriolis Linear or Differential Note Due to the broad range of meters in the market today r...

Page 12: ...lse Frequency Linear Pulse Count Pulse Frequency Only Linear Pulse Frequency Vortex Meter Flow Rate Differential Flow Rate Pulse Count and Pulse Frequency Linear Pulse Count Pulse Frequency Only Linea...

Page 13: ...section Each icon represents a relationship to the topic Accumulator Alarm Back Calculate Calibrate Calibrate 2 Ethernet Event Export Flow Gas Liquid Login Logout Meter Meter Network Delete Permissio...

Page 14: ...Although this manual is continuously maintained to bring you the latest information the Modbus Dictionary contains the latest information on registers and dictionary sections It is recommended that yo...

Page 15: ...elect ON LINE if connected to a module The Dictionary Section drop down list allows you to select different types of data from different sections of the module The Meter selection allows you to specif...

Page 16: ...onary items present for your module are available for display 1 In EAFC Manager select the PROJECT tab 2 Select Modbus Dictionary See Starting EAFC Manager for information on setting your module type...

Page 17: ...FC Version 4 04 Before You Begin ProSoft Technology Inc Page 17 of 145 December 18 2018 7 Click on the appropriate row 8 Once a row is selected additional information is displayed at the bottom of the...

Page 18: ...dicates whether the register is a Holding Register H or an Input Register I the second position represents the register 8000 The third position indicates high order bytes H low order bytes L multiple...

Page 19: ...AFC From here you ll begin configuring your module Communications between the module EAFC Manager and the MVI69E AFC module is not required during the configuration stage However you can establish com...

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Page 21: ...site The Site Configuration dialog box is where you assign the settings that apply to the entire project Project name Modbus slave addresses Memory allocation Port configuration and mapping Site opti...

Page 22: ...you plan on setting these parameters please refer to the MVI69E AFC Reference Guide for additional details End of Day Minute This parameter sets the minute of the day when the daily archives are creat...

Page 23: ...gs are set by meter on the Meter Configuration page If these parameters are set per meter and enabled under control options the options specified per meter take precedence over the same settings on th...

Page 24: ...one even if the overwritten event has never been downloaded in which case the event is permanently lost If set and the log is full with never downloaded events then the log is locked Controllable eve...

Page 25: ...this option please refer to the MVI69E AFC Reference Guide The module supports the Modbus Pass Thru feature for write commands When the pass thru region in the virtual slave is properly configured all...

Page 26: ...is optional prefix may be prepended to each generated name after the leading EAFC_ If not specified generated names are not prefixed If specified the prefix must be an alphanumeric string of not more...

Page 27: ...RT ITEM button to add the file to the Process Input side of the page 5 Do the same from the Component Analysis tab 6 Save the Project 7 When you ve finished adding the UDT files click the EXPORT UDT b...

Page 28: ...Configuring Site Parameters MVI69E AFC Version 4 04 Page 28 of 145 ProSoft Technology Inc December 18 2018 3 4 Configuring Communication Parameters...

Page 29: ...nology Inc Page 29 of 145 December 18 2018 Network Use the Network button to configure Modbus TCP IP communication settings Serial 1 or Serial 2 Use the Serial 1 or Serial 2 buttons to configure seria...

Page 30: ...I69E AFC Version 4 04 Page 30 of 145 ProSoft Technology Inc December 18 2018 3 4 1 Configuring Modbus TCP IP You must configure the communication parameters for the Ethernet port using the EAFC Manage...

Page 31: ...t different configurations for up to four servers The following process applies to each server Step Task Description Example 1 Click on the tab of the server that you want to configure Enable the serv...

Page 32: ...er between the TCP network on one end and a traditional serial Modbus network on the other end the serial Modbus network is virtual consisting of the MVI69E AFC s primary and virtual slaves only and t...

Page 33: ...Server 1 might have a single connection while server 2 may have 3 server 3 with 2 and server 4 with 2 for a total of 8 8 Reserved connections A reserved connection is one whose resources are always a...

Page 34: ...work IP and mask length A boolean color flag White Allow Black Deny An entry whose components are all zero IP 0 0 0 0 prefix length is 0 color is white is empty It is ignored during application of the...

Page 35: ...y or it could be due to a broken connection Keepalive enables the server to reasonably determine which and act accordingly When a connection has been idle for the idle time the server sends up to prob...

Page 36: ...tion remains alive so that the client can gracefully close it before establishing a replacement connection according to the network s updated requirements Server changes causing orphanization include...

Page 37: ...ember 18 2018 Web Interface Gateway This IP address and Mask bits pertain to the address of the module itself This is not a Modbus TCP IP address used by the MVI69E AFC application The default web int...

Page 38: ...following communication parameters for each communication port Parameter Values Baud Rate 9600 19200 28800 38400 57600 115200 230400 Data Bits 7 or 8 Stop Bits 1 or 2 Bits Mode RTU or ASCII Parity No...

Page 39: ...operation allowing ladder logic to select one of the following data types Bit packed 16 to a word Word 16 bit register Long 32 bit items as register pairs Long Remote 32 bit items as single registers...

Page 40: ...dbus command data You can define a word pass through region for words or bits Note You must enable the Virtual Slave by configuring a Modbus address greater than 0 Project Site Configuration You can c...

Page 41: ...y displayed upon any other action but only upon the Local Port Settings menu item Similarly if the connection exists but the operator has not logged in while the other action requires login the Login...

Page 42: ...r example if you set Event log download to 60 seconds and no download activity has occurred within that time period the Event Log activity is abandoned and no data is logged or committed The same hold...

Page 43: ...43 of 145 December 18 2018 3 12 Remapping Button Refer to the MVI69E AFC Reference Guide 3 13 Accessing the Data Information on accessing data is discussed in the MVI69E AFC Reference Guide 3 14 Site...

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Page 45: ...meter based on your application Parameters on this page are based on information that you initially provide to EAFC Manager Configuring a Meter consists of the following steps 1 Configure Meter Type P...

Page 46: ...nology Inc December 18 2018 2 Click the IDENTIFICATION button to display the Meter Identification dialog 3 Add the following identifying parameters General Type Manufacturer Model Serial Number Size N...

Page 47: ...eter sets the minute of the hour when the hourly archives are created The default value of 0 zero creates hourly archives at the top of each hour Valid values are between 0 and 59 Setting Precedence Y...

Page 48: ...cess input values without raising the sample rate too low alarm This value is specified in seconds with a range of 0 through 30 Zero 0 means that the sample rate test is not performed and alarms are n...

Page 49: ...ow parameters that pertain specifically to your meter and its primary output based on your meter and associated instrumentation For example a meter that measures the flow of Crude oils requires that s...

Page 50: ...the primary output from your flow meter and associated instrumentation Configure your meter type as Configure your primary input as Orifice Meter Differential Pressure Differential Differential Pres...

Page 51: ...ve selected the correct Meter Type and Primary Input settings based on the table you can select the Product Group and System of Units 4 4 2 Product Group The Product Group represents what you are meas...

Page 52: ...E AFC Manager page is dependent on these parameter configuration settings Troubleshooting Tip If the EAFC Manager displays an Illegal Data Value message it typically indicates an invalid meter type or...

Page 53: ...ers Common parameters are common to all applications These parameters are always visible and should be configured Common parameters include Physical Device Reference Conditions Accumulators and Flow R...

Page 54: ...om the following standards Orifice plate AGA 3 2012 Orifice plate AGA 3 1992 Orifice plate ISO 5167 2 Nozzle ISA 1932 ISO 5167 3 type 1 Nozzle long radius ISO 5167 3 type 2 Nozzle Venturi ISO 5167 3 t...

Page 55: ...teristics at a specific temperature and atmospheric pressure Specify the reference conditions in this area The default values are 15 C 101 325 kPaa SI and 60 F 14 696psia US which are the standard API...

Page 56: ...MVI69E AFC Version 4 04 Page 56 of 145 ProSoft Technology Inc December 18 2018 5 3 Setting Accumulators and Flow Rates 5 3 1 Flow Rate Period Unit Click on the FLOW RATE PERIOD UNIT box to change the...

Page 57: ...MVI69E AFC Version 4 04 Common Parameters ProSoft Technology Inc Page 57 of 145 December 18 2018 5 3 2 Flow Rate Unit Click on the FLOW RATE UNIT box to change the flow rate unit...

Page 58: ...umulator Rollover This is the value when mass accumulators are reset to zero and it 1 greater than the highest value that the accumulator may hold A value of 1000000 specifies a 6 digit accumulator th...

Page 59: ...to Meter Monitor section and the alarm bit for the meter is set The entries available on this dialog box depend on the selected product group device and primary input Product Group Input Variables Gas...

Page 60: ...ransfer protocol specifies that each function block output by the PLC to the module must elicit a corresponding input function block at the same location in the overblock with the same size This retur...

Page 61: ...block when the previous one has completed This makes the behavior semi automatic in contrast to Process Input behavior which is fully automatic Using the Window Move files from the Dictionary side of...

Page 62: ...lculation Options Click on the CALCULATION OPTS button to access the Meter Calculations Options dialog Details on each option can be found in the Modbus Dictionary Options that to not apply to the cur...

Page 63: ...e Accumulators 6 Resettable Accumulators 4 Archive Accumulators 2 Click the RESETTABLE ACCUM button The accumulator types are independent For example resetting a resettable accumulator does not affect...

Page 64: ...ts six non resettable accumulators in order to show the measure quantity to be totalized Non resettable accumulator mass Non resettable accumulator energy Gas applications Non resettable accumulator n...

Page 65: ...Select dialog click OPTIONS The resettable accumulators are referred to as Resettable Accumulator 1 Resettable Accumulator 2 Resettable Accumulator 3 Resettable Accumulator 4 Resettable Accumulators a...

Page 66: ...29 Mass code 1 Valid Configuration Codes The valid codes are Code Quantity 0 None 1 Mass 2 Energy Gas Only 3 Net 4 Gross 5 Gross Standard Liquid Only 6 Water Liquid Applications Only For example movin...

Page 67: ...cations involving field installations that require shipping and or receiving product batches of predetermined size Refer to the Ladder Logic section for your module type for more information Resetting...

Page 68: ...software Meter Configuration Resetting a resettable accumulator resets that accumulator for both the meter and for all its streams Archive Accumulators The archive accumulators are part of the current...

Page 69: ...e and Pressure Gross Accumulator Net Accumulator For liquid applications all except Emulsion the Net Accumulator is calculated as follows Converts to Reference Temperature and Pressure Subtracts Water...

Page 70: ...l part with an approximately constant and small round off error The totalizer stores the integral part of an accumulator as a 32 bit unsigned integer The residue is the fractional part always less tha...

Page 71: ...Alarming meter control alarms the Acknowledgement required registers and the Meter alarms registers themselves Alarming Disallow pre acknowledge If set then the acknowledgement of any alarm requires...

Page 72: ...subsitution separate accumulation persists until both the alarm condition has disappeared and the alarm has been acknowledged at which time normal measurement is resumed If clear then normal measureme...

Page 73: ...peline may carry gasoline one day and fuel oil the next and accounting a plant may receive product from several different suppliers who must be paid A meter always has one active stream which correspo...

Page 74: ...ISO 6976 is used instead of AGA 8 calculations for relative density ISO 6976 heating value If selected ISO 6976 is used instead of AGA 8 calculations for heating values Override relative density Use...

Page 75: ...f linear meters Some users however may prefer to keep the meter factor at exactly 1 0000 and periodically adjust the K factor with a meter prove and then the K factor may depend on the flow rate Strea...

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Page 77: ...r Parameters ProSoft Technology Inc Page 77 of 145 December 18 2018 6 Configuring Differential Meter Parameters If you select Differential Meter as the Meter Type you will select either Differential P...

Page 78: ...ent of Discharge a multiplicative factor used in calculating the flow rate For a V cone meter there is no corresponding calculation so the Coefficient of Discharge must be entered from the manufacture...

Page 79: ...Inc Page 79 of 145 December 18 2018 If you select Flow Rate as the primary input you must configure the following parameter FR Flow Threshold If at any time the flow rate value is less than the FR Flo...

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Page 81: ...Pulse Count Options ProSoft Technology Inc Page 81 of 145 December 18 2018 7 Configuring Linear Meter Pulse Count Options If you select Linear Meter with Pulse count as the main Input parameter you mu...

Page 82: ...actual pulse rollover used in the field by the pulse meter or counter module otherwise the flow calculation will generate unexpected values Enter this value as maximum value 1 Master pulse count rollo...

Page 83: ...n 0 and 1 0e 06 Hz The default is 0 0 Master pulse count rollover This is a value that is 1 greater than the highest value that master frequency counters will contain Enter 0 for free running counters...

Page 84: ...Linear Meter Pulse Count Options MVI69E AFC Version 4 04 Page 84 of 145 ProSoft Technology Inc December 18 2018...

Page 85: ...y the MVI69E AFC uses the Detail Characterization Method of the AGA 8 standard to calculate the density of the gas from its composition as given by the molar analysis The density is used in all subseq...

Page 86: ...or analysis is all zero then this value supplies the supercompressibility which combines the effects of the compressibility at both reference and operating conditions to be substituted for the output...

Page 87: ...Page 87 of 145 December 18 2018 Parameter Description Check the Override heating value box then click Done You can now change the default relative density value If you check Default heating value is v...

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Page 89: ...ble when the product group is set to a liquid group Enter the values for Default Reference Density Vapor Pressure Default Ctl Default Cpl and Shrinkage factor Units shown depend on settings selected i...

Page 90: ...Product Group is set to Oil wtr emulsions Crd Oil wtr emulsions NGL all parameters are visible and Water density 60 F kg m3 is added If the Product Group is set to Produced injected water the Water S...

Page 91: ...Default Dflt Reference Density 0 kg m3 0 Rd60 60 75 API 2000 kg m3 2 0 Rd60 320 API 0 Default Vapor Pressure 0 100 000 kPa 14 000 psi 0 Default Ctl 0 5 2 0 1 Default Cpl 0 5 2 0 1 Shrinkage factor 0 1...

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Page 93: ...Version 4 04 Density Units ProSoft Technology Inc Page 93 of 145 December 18 2018 11 Configuring Density Units Liquid density units may be expressed as Density is in kg m3 Relative density Tbse 60 F A...

Page 94: ...Density Units MVI69E AFC Version 4 04 Page 94 of 145 ProSoft Technology Inc December 18 2018...

Page 95: ...fixed and cannot be changed For a linear pulse meter it characterizes the K factor For a traditional pulse meter such as a turbine this quantity is Gross Volume Flow input unit This value specifies th...

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Page 97: ...145 December 18 2018 13 Configuring K factor Characteristics This area is visible when the meter type is Linear Click the Measured quantity and Flow input unit fields to choose the quantity type and F...

Page 98: ...er factor The K factor is a factor that converts raw pulse count from the Pulse Meter to a volume and is expressed as Pulses per unit volume such as 1000 pulses per gallon or 3578 224 pulses per cubic...

Page 99: ...gross volume will tend to drift from the nominal measured volume the indicated volume The factor that corrects indicated to gross is called the meter factor and is a number very close to 1 The proced...

Page 100: ...eter factor may depend on the flow rate at which the measurement is performed The EAFC Manager accommodates this by allowing you to enter up to 5 factor flowrate pairs the Meter Factor Linearization t...

Page 101: ...ions are required All values are non negative 0 0 At least one meter factor is non zero If a meter factor is zero the corresponding flow rate is also zero The flow rates corresponding to non zero mete...

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Page 103: ...while backplane power is on an electrical arc can occur This could cause an explosion in hazardous location installations Verify that power is removed or the area is non hazardous before proceeding Re...

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Page 105: ...to create Ethernet connections Serial 1 and Serial 2 are both available for serial connections You will need the correct cables to connect the MVI69E AFC to the computer running EAFC Manager The null...

Page 106: ...port labels on the front of the module to find the correct port 2 Connect the null modem cable to the DB 9 adapter cable on the module and to an available serial port on your computer Note Some deskt...

Page 107: ...The default serial communication settings are shown in the following illustration 4 The EAFC Manager will establish communication with the module Open the Project menu and then select SITE CONFIGURAT...

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Page 109: ...5 December 18 2018 17 Downloading the Project to the Module 1 In EAFC Manager click PROJECT DOWNLOAD PROJECT This action opens the Local Port Settings window If you are downloading via the network cli...

Page 110: ...fer is complete the following window is displayed Troubleshooting Tip If the EAFC Manager displays an Illegal Data Value message it typically indicates an invalid meter type or product group configura...

Page 111: ...n RSLogix Project and Importing the AOIs 18 1 Create your RSLogix Project 1 Create a new RSLogix Studio 5000 project 2 In the Controller Organization window expand the I O Configuration folder 3 Right...

Page 112: ...1769 MODULE Click the CREATE button 6 Enter the Name and select the Slot location of the module In addition enter the following values Parameter Value Name MVI69E_AFC Comm Format Data INT Input Assem...

Page 113: ...cember 18 2018 7 Click on the Connection tab to adjust the Requested Packet Interval RPI setting for your application 5ms is the recommended default RPI time do not use an RPI setting below 5ms Click...

Page 114: ...ecific AOIs can all be on a single rung but the main AOI instruction must be on a separate rung 1 Expand the Tasks folder and double click the MAINPROGRAM icon 2 Click the right mouse button to open a...

Page 115: ...ormation pertaining to a particular meter run The User Defined Data Type is dependent on the type of meter you are importing shown above is differential gas AOI69EAFCMeterX This is a unique tag for ea...

Page 116: ...18 2018 8 When finished importing the necessary meter specific rungs for your project import the MAIN MVI69E AFC Add On Instruction Right click on the rung below the last meter specific AOI Click on...

Page 117: ...Instructions It will be of data type AFCEModuleDef AOI69EAFC This tag contains the enable in and enable out bits needed for the main Add On Instruction Local 1 I This will represent the slot of the mo...

Page 118: ...118 of 145 ProSoft Technology Inc December 18 2018 11 When the import is complete the Add On Instructions appear similar to the following example The procedure has imported User Defined data types tha...

Page 119: ...e used by the sample program 12 The import procedure is now complete Save your project Note An example containing all meter runs and meter types is provided as a ACD file This utilizes additional proc...

Page 120: ...0 of 145 ProSoft Technology Inc December 18 2018 18 3 Configuring the AOIs Now that all of the AOI s are in the project you may now configure the ladder for the rest of your application Below is a par...

Page 121: ...age The MVI69E AFC web page is accessible through any browser simply by typing the module s IP address From this page you can view general information about the module as well as upgrade the firmware...

Page 122: ...grity link to view the following information Software Component The Software Component column displays the list of legally relevant software identifiers On the right side of the table a vertical scrol...

Page 123: ...Full Path The complete legally relevant software component identifier Description The legal description of the software component identifier SHA 256 The SHA 256 hash code of the legally relevant softw...

Page 124: ...e component identifier is prefized with characters The full legally relevant software component identifier is always displayed in the detail information section On each process interval if the age of...

Page 125: ...I69E AFC Enhanced Liquid Gas Flow Computer for CompactLogix module Both firmware images contain legally relevant software components The ProSoft MVI69E AFC Enhanced Liquid Gas Flow Computer for Compac...

Page 126: ...December 18 2018 Information is viewable for each of the 12 available meters Click on the appropriate meter for data that pertains to that meter If you hover or click over a meter links appear under...

Page 127: ...8 2018 19 3 1 Site Configuration Site Configuration Overview Click on the Overview link to display the following information Site status LED indicators are displayed just under the meter selection lin...

Page 128: ...s Red Green Black PLC offline status False True Error PLC online PLC offline PLC status Green Red Black Site Information is located directly below the Site Status LEDs Parameter Description Project Di...

Page 129: ...ft Technology Inc Page 129 of 145 December 18 2018 19 3 2 Meter Configuration Selecting Meter Streams You can select specific streams per meter from any of the meter pages Simply select the appropriat...

Page 130: ...following links Overview Physical Device Identification Process Input Scaling Click on any of the links for meter configuration information Overview The Meter Configuration page displays the followin...

Page 131: ...18 2018 Process Input Scaling The Process Input Scaling page displays the following data 19 3 3 Stream Configuration Stream Configuration contains the following links Overview Identification Analysis...

Page 132: ...c December 18 2018 19 3 4 Meter Calculations Meter Calculations provide the following data Reference Conditions Process Inputs Heating value Flow Calculations Flow Rates Click on any of the links for...

Page 133: ...MVI69E AFC 4 04 Using the Module Web Page ProSoft Technology Inc Page 133 of 145 December 18 2018 Flow Calculations Flow Rates...

Page 134: ...4 of 145 ProSoft Technology Inc December 18 2018 19 3 5 Meter Accumulators Meter Accumulators provide the following data Quantity Rollover Resettable Non Resettable Click any link for detailed informa...

Page 135: ...ber 18 2018 19 3 6 Meter Status The meter status area provides alarm information for the selected meter and stream In this example the Active Stream indicates the active stream for Meter 1 You can cha...

Page 136: ...ember 18 2018 Meter enable Displays meter enable disable state Checksum Alarms Click to display details on the following Alarm Indicators Checksum Alarms Meter alarm Alarm Indicators Meter Alarms Alar...

Page 137: ...7 of 145 December 18 2018 19 3 7 Data Displays In addition to the information provided above the web page displays current data along the bottom of the page This information displayed automatically ch...

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Page 139: ...de Configure whitelist options Access data Read site configuration status Configure parameters common to all modules Use the Modbus Dictionary Configure archives Set up and view events Set up and view...

Page 140: ...What s Next MVI69E AFC 4 04 Page 140 of 145 ProSoft Technology Inc December 18 2018...

Page 141: ...rsion Number 2 System architecture 3 Network details If the issue is hardware related we will also need information regarding 1 Module configuration and associated ladder files if any 2 Module operati...

Page 142: ...2080 neasia prosoft technology com Languages spoken English Chinese Japanese Korea Phone 603 7724 2080 korea prosoft technology com Languages spoken English Korean Regional Office Phone 33 0 5 34 36 8...

Page 143: ...English REGIONAL TECH SUPPORT support la prosoft technology com Andean Countries Central America Caribbean Phone 507 6427 48 38 andean prosoft technology com Languages spoken Spanish English Southern...

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Page 145: ...IN AOI into your RSLogix Project 111 Important Installation Instructions 2 Install the Module in the Rack 103 L Local Port Settings Dialog Box 41 M Meter Configuration 45 Module Initialization 103 MVI...