Protec TC-512A, Installation, Operation & Maintenance Manual

Page 1: ...RATION MAINTENANCE MANUAL KEEP THE MANUAL NEAR THE MACHINE ALL TIME AND MAKE SURE ALL USERS HAVE READ THIS FOLLOW THE INSTRUCTIONS CAREFULLY TO GRANT THE MACHINE A CORRECT FUNCTION AND LONG SERVICE LI...

Page 2: ...3 3 Safety Requirement 3 4 Transport 4 5 Unpacking 4 6 Installation 4 6 7 Operation 6 10 8 Inflation 10 11 9 Moving 11 10 Storage 12 11 Scrapping 12 12 Maintenance 12 14 13 Electric Connection Diagram...

Page 3: ...hand between the tire and turntable when machine is operated 4 Do not put your hand between the M D head and the tire 5 It is forbidden to put your hand or tools in the claws when they are opened or...

Page 4: ...tained in this manual since they provide important information on operation safety and maintenance Keep this manual for future reference 1 Technical Data Max tire diameter 1100mm Max tire width 13 15...

Page 5: ...bar 14 Cover 3 Safety Requirement 1 Usage This tire changer has been designed and manufactured exclusively for removing and mounting tires from into rims from 10 to 22 and a maximum diameter of 1100m...

Page 6: ...replacements from the manufacture Keep it away from combustible explosive objectives avoid strong light sunshine and keep it in good ventilation Make sure to use original spare parts and accessories i...

Page 7: ...hoosing the place of installation is sure that it complies with current safety at work regulations This machine must be connected to the mains electric power supply and the compressed air system It is...

Page 8: ...table turns in the opposite direction to that shown reverse the wires in the three phase plug Pressing the pedal 2 activates the bead breaker when the pedal is released the bead breaker returns to its...

Page 9: ...Warning bead breaker with the clamps in the open position can be extremely dangerous for operator s hands during the bead breaking operations never touch the side of the tire Position the wheel again...

Page 10: ...own the pedal 3 to open the clampsand thereby lock the rim Make sure the rim is firmly fixed to the clamps Press the pedal 4 restore the vertical arm to its working position Push out the locking butto...

Page 11: ...nce to prevent tire explosion during the inflating operation Before beginning mounting operation make sure that The tire and the cord fabric are not damaged If you note the defects do not mount the ti...

Page 12: ...e always done with the clockwise turntable rotation Anticlockwise rotation is used only to correct operator s errors or if the turntable stalls 8 Inflation The greatest attention is called for when in...

Page 13: ...g 2 Inflating tire using airline gauge Inflate a tire proceed as follows Connect the airline gauge fitting to the tire valve Make a last check to be certain that the tire and rim diameter correspond B...

Page 14: ...power and grease the clamp sliding guides on the turntable to prevent from oxidizing 11 Scrapping If you decide scrape the machine be sure to make it inoperative bydisconnecting it from all sources of...

Page 15: ...d responsible for complaints deriving from the use of spare parts made by other manufacturers or for damage caused by tampering or removal of safety systems 2 Maintenance Operations Clean the turntabl...

Page 16: ...of the mounting arm if the mounting head doesn t lock or it doesn t rise from the rim of 2mm necessary for working figure 12 4 If clamps or bead breaker open close slowly it is necessary to clean or r...

Page 17: ...17 26 13 Electric Connection Diagram...

Page 18: ...8 26 Assistant Arm AL320 Operation 1 Structure 1 Guiding Bed 2 Adjusting Screw 3 Gliding Block 4 Main Arm 5 Block Holding Arm 6 Roller Holding Shaft 7 Roller 8 Disc Holding Arm 9 Disc 10 Block 11 Cone...

Page 19: ...sive objectives avoid strong light sunshine and good ventilation 3 Make sure to use original spare parts and accessories 4 Installed by authorized personnel according to manual 5 be careful if there a...

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Page 21: ...the nuts see Picture 4 5 6 in turn then fasten them carefully 5 Connect the Pu pipe with the joint of the device 6 Refer the below drawings the list on the left for the other installation operations...

Page 22: ...s lump to press the upper side rim of tire of the opposite side into the groove and then get the upper side of tire 3 Help hold the lower part of tire up If the lower part of tire is too hard to be mo...

Page 23: ...detach from the upper surface of dismounting head due to bigger pressure after rotation the upper rim of tire can get into the inner groove of rim The comparative height is different according to diff...

Page 24: ...all sources of power Remove all non ferrous materials and dispose of them as prescribed bynational law Collect the oil and dispose of it at an authorized point as prescribed bynational law Scrape the...

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