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500TRM-002 

Page 9 of 22 

March 2007 

Plumbing Connections 

  
 

Note 

 
Before connecting a sensor into your fluid line, verify that the normal flow rates expected in that line 
are within the operating range of the sensor.  
 

Extended use above the rated maximum flow rate of the sensor will reduce its useable life. 

   

 

 
 

Note 

 

It is recommended that connections to the stainless steel flow sensor be made with stainless steel or 
materials of similarly chemical inertness to minimize potential corrosion damage. 
 

 

Note 

 
The flow response of the sensor, and thus its calibration may be dependent on the internal diameter 
(ID) of an incoming pipe, or the ID of a tube connection. 
 
If the ID of your pipe or tube fitting where it connects to the inlet port is LESS than the value shown in 
Table 2, calibration values may be invalid. 
 
Appropriate calibration procedures can be applied to allow the 500 Series flow sensor to be used with 
pipes and connections with ID’s smaller than those shown in Table 2. Contact Proteus for assistance. 
 

 
 

Flow Range  

Orifice ID  

Model # 

GPM LPM 

inches 

mm 

0504SA2 

0.1 – 2.0 

0.6 – 7.5 

0.187 

4.76  

0504SN2 

0.1 – 2.0 

0.6 – 7.5 

0.187 

4.76 

0504SA4 

0.3 – 4.5 

1.2 – 17.0 

0.270 

6.86 

0504SN4 

0.3 – 4.5 

1.2 – 17.0 

0.270 

6.86 

 

Table 2:  Minimum ID of pipe or connection for calibrations to be valid. 

 

 

Note 

 
The flow response of 500 Series sensors and thus their calibration may be dependent on the form of the 
device attached to the inlet connection and other closely located up-stream devices.  
 
Elbows, T-pieces, valves and filters located immediately up-stream from the flow sensor can introduce 
swirling motion to the liquid flow.  The swirling motion reduces the linear velocity of the flow stream. 
 
We recommend that a straight run of pipe of more than 10 x pipe ID (~4 inches or 10 cm) be used 
between the flow sensor and any up-stream devices to minimize these effects. 
 
Appropriate calibration procedures must be used to provide an accurate flow measurement with elbows 
or T-pieces that must be attached directly to the inlet connection. 
 
The 500 Series sensor is typically unaffected by the form or proximity of devices on its downstream side.      
 
 

Summary of Contents for 0504SA2

Page 1: ...s Inc 500 SERIES METERING FLOW SWITCHES TECHNICAL REFERENCE MANUAL Proteus 5 Year Warranty A full statement of our warranty is available on our website at www proteusind com warranty 500TRM 002 Page 1...

Page 2: ...and functions 3 3 How the flow sensor works 6 4 Specifications and performance 7 5 Product certifications 8 6 Installation 8 7 Selecting Trip Points 12 8 Measuring Flow Rate 16 9 Digital Displays 17 1...

Page 3: ...wo flow ranges are provided in the 500 Series Refer to Specifications on page 7 Proteus 800 Series Metering Flow Switches formed in brass polypropylene or stainless steel provide similar measurement a...

Page 4: ...nstrumentation Tri color LED See Section 7 for instructions on selecting trip points Optional potentiometer provides fine tuning capability If your trip point must be set with finer control than is pr...

Page 5: ...ed Open Amber Between 1x and 1 15 x flow rate at selected trip point 1 0 Actual Flow 1 15 GPM Closed Open Red Less than flow rate at selected trip point Actual Flow 1 0 GPM Open Closed Multiple output...

Page 6: ...meter Switching The measured output voltage is continuously compared to a user selected trip point voltage When the measured voltage is above the trip point the built in relay remains in its active s...

Page 7: ...ge Output 0 5 VDC for the 2 0 GPM or 4 5 GPM Accuracy 2 of range Improved accuracy and linearity performance over smaller flow ranges can be achieved by specialized NIST traceable calibration procedur...

Page 8: ...topmost connection could enter the unit and cause permanent damage to the electronics Pipe or tubing mounting If rigid piping or tubing is used the 500 Series metering flow switch may be supported by...

Page 9: ...ose shown in Table 2 Contact Proteus for assistance Flow Range Orifice ID Model GPM LPM inches mm 0504SA2 0 1 2 0 0 6 7 5 0 187 4 76 0504SN2 0 1 2 0 0 6 7 5 0 187 4 76 0504SA4 0 3 4 5 1 2 17 0 0 270 6...

Page 10: ...nction and a leak tight connection at both input and output connections Real Tuff and Hercules are two of many suitable brands of PTFE based sealants Do not over tighten the connection Refer to instru...

Page 11: ...ion of the flow sensor it is good practice to filter your fluid A 100 micron filter is often used to remove rust and other particles from the fluid This can increase the lifetime of pumps and other fl...

Page 12: ...ough the cover of the electronics Tool Required A fine flat screwdriver 1 Identify the Part Number of the 500 Series metering flow switch being adjusted This is noted on the product label 2 Select the...

Page 13: ...the 16 step switch so that its indicating arrow points towards the selected position switch position Turning the switch CLOCKWISE selects a HIGHER trip point Turning the switch ANTI CLOCKWISE selects...

Page 14: ...94 1 76 4 01 4 05 4 10 4 16 1 88 F 1 85 1 85 1 85 1 86 1 87 1 88 1 90 1 92 1 94 1 96 2 00 Part Numbers 0504SN4 0504SA4 Position of Fine Adjustment Potentiometer 7 00 8 00 9 00 10 00 11 00 12 00 1 00...

Page 15: ...6 6 F 6 5 6 5 6 5 6 5 6 6 6 6 6 7 6 8 7 0 6 9 7 1 Part Numbers 0504SN4 0504SA4 Position of Fine Adjustment Potentiometer 7 00 8 00 9 00 10 00 11 00 12 00 1 00 2 00 3 00 4 00 5 00 Setting of 16 Positi...

Page 16: ...or 0504SN4 0504SA4 0 00 0 50 1 00 1 50 2 00 2 50 3 00 3 50 4 00 4 50 5 00 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 Flow Rate GPM Output VDC Flow in GPM Voltage 0 13 1 14 Flow in LPM Voltage 0 13 x 3 32...

Page 17: ...5 0G504D 1 2 17 0 0L504D Table 5 Part Numbers and flow ranges for Digital Displays for 500 Series Note Switches and potentiometers have been set to fit the range of your devices Changing these settin...

Page 18: ...ited to cleaning the chamber in which leaning the 500 Series flow sensor he frequency of cleaning will vary with the type and cleanliness of ng run through the flow ols required Wrenches to disconnect...

Page 19: ...l shaft from the flow cavity Remove the O ring from the faceplate 5 Using a soft cloth dampened with water alcohol or a light detergent solution clean debris and dirt from the rotor the stainless stee...

Page 20: ...e faceplate into position Note A small amount of high pressure lubricant applied to the threads may simplify assembly Caution It should not be necessary to use high force to secure the faceplate If yo...

Page 21: ...alibration of the 500 metering flow switch should be checked at 12 month intervals and recalibrated as required Re calibration may be accomplished in either of two ways Calibration by Proteus To obtai...

Page 22: ...ffect sensor calibrated for use with 0504SN2 and 0504SA2 530228 Stainless Steel faceplate for 500 Series 610073R Back cover for 500 Series Nylon Real Tuff and Hercules are trademarks of their respecti...

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