Protos Plastic 500, Instruction Manual

Page 1: ...r diameter 192mm Lenght without main blades 955mm Lenght with main blades 1185mm Main blades lenght 425mm Overall height 270mm Tail rotor Main rotor ratio 4 65 Main pulley 93T Weight ready to fly with 6sLipo 1550g may vary with different electronics Plastic Flybarless 1 ...

Page 2: ...5 46 Always follow these rules for safety Tools required for assembly R C equipment required for assembly Motor pinion teeth choice Main Frame Assembly Head Assembly Tail Assembly Motor Installation Battery ESC and Canopy Installation Belt Tensioning Diagram Main blades Spare parts Index 2 ...

Page 3: ...ix the problem Do not operate the model again as long as the problem is not solved as this may lead to further trouble and unforeseen accidents In order to prevent accidents and personal injury be sure to observe the following Before flying the helicopter ensure that all screws are tightened A single loose screw may cause a major accident Replace all broken or defective parts with new ones as dama...

Page 4: ...Tools required for assembly 1 5 2 2 5 mm Hexagon screw drivers Philips Screw driver Needle nose pliers Thread lock Medium blue Glue widht 2mm aprox Slow curing epoxy Soldering iron 4 ...

Page 5: ...ported Mini servos Tail servo supported Mini and Regular size servos Trasmitter Receiver Satellites Spektrum DSM 2 DSM X Futaba S Bus S Bus 2 HOTT SumD MPX Srxl Standard receiver all Battery pack LiPo 4s 3700mAh LiPo 5s 3300 3700mAh LiPo 6s 2500mAh 3000mAh 5 ...

Page 6: ...e Beginner Sport Soft 3D Hard 3D LiPo 4s 3700mAh LiPo 5s 3700mAh LiPo 6s 2500mAh 18T 2400RPM 15T 2500RPM 19T 2550RPM 16T 2650RPM 13T 2550RPM 20T 2650RPM 17T 2850RPM 14T 2750RPM 18T 2950RPM 15T 3000RPM Battery type Fly Style 6 ...

Page 7: ... 5x5 MSH 50101 Ball M2x4 8 MSH 50007 M2 Nut MSH 50123 Hex Screw M2 5x5 MSH 50101 Hex Screw M2x10 MSH 50099 Hex Screw M2x10 MSH 50099 Servo Adapter MSH 50086 Ball M2x4 8 MSH 50007 M2 Nut MSH 50123 BB 8x16x5 MSH 50034 Servo Frame comolded MSH 50081 Hex Screw M2x10 MSH 50099 16 mm 7 ...

Page 8: ...Pin 3x14 MSH 50059 Pin 3x14 MSH 50059 BB 3x8x3 MSH 50033 Guide Pulley MSH 50091 BAG B 8 ...

Page 9: ...x Screw M2 5x6 MSH 50102 Caution Washer 2 6x6 5x1 5 MSH 50146 BAG B Hex Screw M2 5x6 MSH 50102 Hex Screw M2 5x8 MSH 50103 CAUTION Use Thread lock on every screw metal metal such as screws that keep the servo frame in place Washer 2 6x6 5x1 5 MSH 50146 9 ...

Page 10: ...asher 2 6x6 5x1 5 MSH 50146 BAG B Self Tapping Screw 2 2x9 5 MSH 50118 Main Frame L MSH 50070 Main Frame R MSH 50066 Hex Screw M2 5x6 MSH 50102 Hex Screw M2 5x8 MSH 50103 Washer 2 6x6 5x1 5 MSH 50146 Nylon Nut M2 5 MSH 50124 Hex Screw 2 5x16 MSH 50106 Self Tapping Screw MSH 50118 10 ...

Page 11: ...ctions BAG B Hex Screw M2 5x10 MSH 50104 Hex Screw M2 5x16 MSH 50106 Nylon Nut M2 5 MSH 50124 Slide skids in both struts until click in position Both struts should click If Skids are hard to slide in position use an hair drier to heat struts holes Do not fully tighten hex screws 2 5x16 yet as they are used later to keep boom braces in position 11 ...

Page 12: ...ad lock on grub screw M2 5x12 on the side that goes in the servo frame Grub screw can be screwed in by hand and tightened with MSH 50063 Canopy post using the two flat surfaces Grub Screw M2 5x12 MSH 50115 Anti swashplate spin MSH 50080 Canopy stand MSH 50063 Hex Screw M2 5x8 MSH 50103 12 ...

Page 13: ...2x6 MSH 50098 Hex Screw M3x20 MSH 50112 Nylon Nut M3 MSH 50125 Hex Screw M3x8 MSH 50110 Washer 3 1x10x1 MSH 50121 Make sure hex screw M3x8 is fully tightened on bottom of main shaft than pulling main shaft gently lock collar in position Main shaft should not have any vertical play Before sliding main shaft in position insert belt from behind Belt from box Very Important After this step main shaft ...

Page 14: ...all M2x2 8 FBL MSH 50175 Swashplate art MSH51020 Tips Instructions Use Thread lock on balls and screw M2x10 BAG C Hex Screw M2x10 MSH 50099 Ball M2x2 8 MSH 50009 Ball M2x2 8 MSH 50175 Important Please pay attention to ball lenght Longer on the outer part of swashplate and Shorter on the inside 14 ...

Page 15: ...ons Length of rods connecting servos to swashplate is correct if using 9650 fut servo other servos might need adjustment Rod D 42 5mm MSH 50046 Uniball Hand L MSH 50092 BAG C Fut 9650 Rod D 42 5mm MSH 50046 28 mm 15 ...

Page 16: ...10 MSH 50099 BB 2x5x2 5 MSH 50039 Hex Screw M2x10 MSH 50099 Pin 2x12 MSH 50058 Washout Pin 2x12 MSH 50058 BB spacer MSH 40012 Wash out uniball arm MSH 50097 Low flybarless hub MSH 50206 BB spacer 2 1x3 2x0 5 MSH 40012 16 ...

Page 17: ...50176 Thrust BB 5x10x4 MSH 50042 Inside I Outside O BB 5x10x4 MSH 50034 Washer 5x7 5x0 2 MSH 50135 Washer 5x7 5x0 2 MSH 50135 Ball Long stand grips washer 5x3 9x0 8 MSH 50176 Very Important Do not over tight balls on plastic Just 1 8 turn after completely seated 17 ...

Page 18: ...maller hole outward Spindle spacer is a stepped washer please make sure that the stepped side faces BB 5x10x4 Washer 3 1x8x1 MSH 50122 Spindle Spacer MSH 50011 Spindle Spacer MSH 50011 Washer 3 1x8x1 MSH 50122 Dumper main head 500 MSH 50202 HUB SIDE BLADE SIDE Hex Screw M3x8 button head MSH 50147 Hex Screw M3x8 MSH 50110 18 ...

Page 19: ...Hex Screw M3x16 MSH 70083 BAG D Hex Screw M3x16 MSH 70083 Rod D 42 5 mm MSH 50046 27 1mm Uniball Hands MSH 50032 Nylon Nut M3 MSH 50125 Nylon Nut M3 MSH 50125 19 ...

Page 20: ...9 5 MSH 50118 Self Tapping Screw 2 2x9 5 MSH 50118 Aluminium boom stretch MSH 51322 Click pulley assembly in position Pin 3x14 MSH 50059 BAG E Pin 3x14 MSH 50059 BB 3x8x3 MSH 50033 Guide Pulley MSH 50091 Tail boom case MSH 50064 20 ...

Page 21: ...2 5x12 MSH 50105 Hex Screw M2 5x12 MSH 50105 Tail servo holder MSH 50074 BAG E Do not fully tighten screws M2 5x12 yet When sliding boom assembly in position make sure that the hole on the rear is facing left when looking from behind BAG E Hex Screw M2 5x42 MSH 50109 Hex Screw M2x10 MSH 50099 Nylon Nut M2 5 MSH 50124 13 5 mm Ball M2x4 8 MSH 50007 M2 Nut MSH 50123 21 ...

Page 22: ...07 Guide Pulley Bushing 2 5x3x7 8 MSH 50019 Hex Screw M2 5x16 MSH 50106 Pin 1 5x12 MSH 50144 Pin 1 5x12 MSH 50144 BB 3x8x3 MSH 50033 BB 5x10x4 MSH 50034 Tail Box L MSH 50079 Tail Box R MSH 50078 Tail Pulley MSH 50073 Tail shaft MSH 50003 Guide Pulley MSH 50091 Plastic vertical fin MSH 50075 Nylon Nut M2 5 MSH 50124 M2 5 Nylon Nut MSH 50124 Washer 5x7 5x0 2 MSH 50135 Washer 5x7 5x0 2 MSH 50135 22 ...

Page 23: ...Pin 1 5x8 MSH 50057 Tail uniball hand MSH 50094 BAG F Pin 1 5x8 MSH 50057 Number facing up Number facing down Pre assembled 23 ...

Page 24: ... M2x4 8 MSH 50007 BB 3x6x2 5 MSH 50037 Tail Pitch Lever MSH 50077 Nylon Nut M2 5 MSH 50124 Nylon Nut M2 5 MSH 50124 Hex Screw M2 5x16 MSH 50106 Hex Screw M2 5x16 MSH 50106 Do not over tighten M2 5x16 screw It needs to be tightened to the point of have no play and run freely Do not full tighten tail pitch lever screw just screw it until fully seated Ball M2x4 8 MSH 50007 24 ...

Page 25: ...0035 Tail Blade Holder MSH 50076 Tail spindle MSH 50022 Ball M2x4 8 MSH 50007 BAG F Grub Screw M3x3 MSH 50117 Grub Screw M3x3 MSH 50117 Apply thread lock to grub screw M3x3 Make sure BB 3x8x4 is completely seated in tail blade holder Ball M2x4 8 MSH 50007 25 ...

Page 26: ...x Screw M3x12 MSH 50111 BAG F Hex Screw M2 5x16 MSH 50106 Apply thread lock to M3x12 screws Hex Screw M2 5x16 MSH 50106 Nylon Nut M2 5 MSH 50124 Nylon Nut M2 5 MSH 50124 Tail Blades MSH 50050 Bag L Caution Do not over tighten M2 5x16 tail blade screws 26 ...

Page 27: ...068 Horizontal fin clamp U MSH 50069 Tips Instructions Tips Instructions BAG G x 2 BAG G Glue part MSH 50065 with slow curing epoxy Brace rod end MSH 50065 Tail Boom braces stretch 402 mm MSH 50193 bag L Nylon Nut M2 5 MSH 50124 Hex Screw M2 5x25 MSH 50108 Now front braces M2 5x16 screws can be tightened 27 ...

Page 28: ... Rod Stretch 343 mm MSH 50050 Bag L Uniball hand L MSH 50092 Glue Tail control rod fitting with slow curing epoxy Take clearcoat off on the last 10mm with sandpaper Tail control rod fitting MSH 50166 Uniball hand L MSH 50092 28 ...

Page 29: ...Hex Screw M3x8 MSH 50110 Scorpion Motor 880Kv MSH 50126 Washer 3 1x8x1 MSH 50122 Tips Instructions Apply thread lock to M3x8 hex screw Hex Screw M3x8 MSH 50110 Washer 3 1x8x1 MSH 50122 29 ...

Page 30: ... Apply thread lock to M3x5 grub screw Grub Screw M3x3 MSH 50117 Tips Instructions Make sure that one of the two adapter grub screws lays on motor shaft flat spot Hex Grub Screw M3x3 MSH 50117 Motor Adapter MSH 50006 30 ...

Page 31: ...50121 Washer 3 1x10x1 MSH 50121 Free spin Seeger RS 5 MSH 50052 Motor Pulley 15T MSH 50017 BB 6x10x2 5 MSH 50031 BB 6x10x2 5 MSH 50031 While inserting make sure that the pinion spins freely clockwise looking from above 31 ...

Page 32: ... Instructions Use O ring secure battery and ESC in place Oring 73x3 53 MSH 50031 Oring 27x2 6 MSH 50060 Painted canopy FG Classic Scheme art MSH 51081 ESC YGE by MSH 60 A MSH40088 MSH Brain art MSH51600 32 ...

Page 33: ...s indicated in the picture Please make sure that belt tension is set properly on boths sides Front and Rear tension is set independently Front tension adjustment set with motor position Rear tension adjustment set with boom case position Belt tension check point Belt tension check point 33 ...

Page 34: ...BAG D Hex Screw M3x23 MSH 50112 Blades from box Nylon Nut M3 MSH 50125 M3 Nylon Nut MSH 50125 Hex Screw M3x23 MSH 50112 34 ...

Page 35: ...ode MSH51006 01 Spare description Tail shaft Hardened Part code Part description Part Qty MSH50003 Tail shaft 1 MSH50073 Tail pulley 1 MSH50135 Washer 5x7 5x0 2 2 MSH50144 Pin 1 5x12 1 Spare code MSH51007 Spare description Motor adapter Part code Part description Part Qty MSH50006 Motor adapter 1 MSH50052 Seeger RS 5 1 MSH50116 Hex grub screw M3x5 2 MSH50119 Washer 6x8x0 3 1 Spare code MSH51009 Sp...

Page 36: ...B 6x10x2 5 2 MSH50052 Seeger RS 5 1 MSH50119 Washer 6x8x0 3 1 Spare code MSH51015 Spare description Pinion 17T Part code Part description Part Qty MSH50015 Motor pulley 17T 1 MSH50030 Oneway BB 6x10x12 1 MSH50031 BB 6x10x2 5 2 MSH50052 Seeger RS 5 1 MSH50119 Washer 6x8x0 3 1 Spare code MSH51016 Spare description Pinion 18T Part code Part description Part Qty MSH50014 Motor pulley 18T 1 MSH50030 On...

Page 37: ...shout uniball arm Part code Part description Part Qty MSH50097 Wash out uniball arm 2 Spare code MSH51030 Spare description Uniball Link L Part code Part description Part Qty MSH50092 Uniball hand L 10 Spare code MSH51032 Spare description Tail pitch assembly Part code Part description Part Qty MSH50036 BB 7x11x3 2 MSH50057 Pin 1 5x8 2 MSH50061 Slide shaft 1 MSH50093 Tail pitch plate 1 MSH50094 Ta...

Page 38: ...H51041 Spare description Servo frames Part code Part description Part Qty MSH50032 BB 8x16x5 2 MSH50081 Servo frame comolded 2 MSH50086 Servo adapter 1 MSH50099 Hex screw M2x10 12 MSH50101 Hex screw M2 5x5 2 MSH50102 Hex screw M2 5x6 10 MSH50115 Hex grub screw M2 5x12 2 MSH50146 Washer 2 6x6 5x1 5 6 Spare code MSH51042 Spare description Antispin and front pulley holder Part code Part description P...

Page 39: ...3 1 MSH50124 M2 5 nylon nut 2 Spare code MSH51047 Spare description Tail blade holders Part code Part description Part Qty MSH50076 Tail blade holder 2 Spare code MSH51048 Spare description Tail spindle Part code Part description Part Qty MSH50022 Tail spindle 1 MSH50111 Hex screw M3x12 2 MSH50117 Hex grub screw M3x3 1 Spare code MSH51049 Spare description Fin set assembly Part code Part descripti...

Page 40: ... M2 5x8 4 MSH50106 Hex screw M2 5x16 5 MSH50109 Hex screw M2 5x42 4 MSH50118 Self tapping screw 1 MSH50124 M2 5 nylon nut 9 Spare code MSH51054 Spare description Canopy grommets Part code Part description Part Qty MSH50128 Canopy grommet 4 Spare code MSH51055 Spare description Canopy mounting post Part code Part description Part Qty MSH50063 Canopy stand 2 MSH50115 Hex grub screw M2 5x12 2 Spare c...

Page 41: ...4 Part code Part description Part Qty MSH50042 Thrust BB 5x10x4 2 Spare code MSH51066 Spare description 2x5x2 5 F Part code Part description Part Qty MSH50041 BB 2x5x2 5 Flanged 2 Spare code MSH51067 Spare description 8x16x5 Part code Part description Part Qty MSH50032 BB 8x16x5 3 Spare code MSH51068 Spare description 3x6x2 5 Part code Part description Part Qty MSH50037 BB 3x6x2 5 2 Spare code MSH...

Page 42: ...g washer 3 1x10x1 1 MSH50143 Main shaft solid 2 Spare code MSH51081 Spare description Painted canopy FG Classic Scheme Part code Part description Part Qty MSH50001 Canopy Classic Scheme 1 Spare code MSH51082 Spare description Servo frames PLASTIC ONLY Part code Part description Part Qty MSH50081 Servo frame comolded 2 MSH50086 Servo adapter 1 Spare code MSH51085 Spare description 10mm Main blade h...

Page 43: ... Part description Part Qty MSH50176 Ball Long stand grips FBL 2 MSH50353 Main blade washer FBL 500 2 Spare code MSH51119 Spare description Flybarless spindle kit Part code Part description Part Qty MSH50177 FBL spindle 1 MSH50178 Spindle spacers FBL 2 Spare code MSH51120 Spare description Flybarless swashplate ball Part code Part description Part Qty MSH50175 Ball swashplate FBL 3 Spare code MSH51...

Page 44: ...16 Socket head cap screw Part code Part description Part Qty MSH50106 Hex screw M2 5x16 5 Spare code MSH51146 Spare description M2 5x20 Socket head cap screw Part code Part description Part Qty MSH50107 Hex screw M2 5x20 5 Spare code MSH51147 Spare description M2 5x25 Socket head cap screw Part code Part description Part Qty MSH50108 Hex screw M2 5x25 5 Spare code MSH51148 Spare description M2 5x5...

Page 45: ...H51158 Spare description M2 5x12 Socket set screw Part code Part description Part Qty MSH50115 Hex grub screw M2 5x12 5 Spare code MSH51159 Spare description M3x3 Socket set screw Part code Part description Part Qty MSH50117 Hex grub screw M3x3 5 Spare code MSH51160 Spare description M3x5 Socket set screw Part code Part description Part Qty MSH50116 Hex grub screw M3x5 5 Spare code MSH51161 Spare ...

Page 46: ...h Part code Part description Part Qty MSH50192 Belt 1464 x 5mm 1 Spare code MSH51324 Spare description Tail supports stretch Part code Part description Part Qty MSH50065 Brace rod end 4 MSH50193 Tail boom brace stretch 2 Spare code MSH51325 Spare description Tail control rod stretch Part code Part description Part Qty MSH50092 Uniball hand L 2 MSH50166 Tail control rod fitting 2 MSH50194 Tail cont...