Prowinch PWTR Series, User'S Manual And Safety Warnings

Page 1: ...1 User s Manual and Safety Warnings PWTR SERIES...

Page 2: ...se and requirements indicated by the Client itself information that Prowinch does not It may not correspond to verify In this way it is in any case the sole and exclusive responsibility of the Client...

Page 3: ...E REMOTE CONTROL 18 4 5 SPOOLING THE WIRE ROPE 19 5 OPERATING INSTRUCTIONS 20 5 1 WINCH OPERATION 21 5 2 HOW TO USE PULLEY 22 6 MAINTENANCE INSTRUCTIONS 23 6 1 SYNTHETIC ROPE S MAINTAINANCE 23 7 LOCAT...

Page 4: ...4 Models MODELS PWTR9500i PWTR13000i PWTR17000i PWTR15000i PWTR9500is PWTR13000is PWTR17000is PWTR15000is...

Page 5: ...ed preventive maintenance suggestions you will experience long dependable and safe service After you have completely familiarized yourself with the contents of this manual we recommend that you carefu...

Page 6: ...use severe injuries or death DANGER All operators and other users who are near the wire rope must wear the safety protection for this equipment This includes gloves and eyes protection General Safety...

Page 7: ...of drugs alcohol or medication 6 Always wear heavy leather gloves when handling winch wire rope 7 Always remove jewelry and wear eye protection 8 Always be aware of possible hot surfaces at winch mot...

Page 8: ...rope and respool under load before use Tightly wound wire rope reduces chances of binding which can damage the wire rope 11 Insulate and protect all exposed wiring and electrical ter minals 12 Do not...

Page 9: ...in tension or drum is moving 11 Do not touch winch wire rope or hook while under tension or under load 12 Stand clear of winch wire rope and load and keep others away while winching 13 Do not use veh...

Page 10: ...here it can be activated during free spooling rigging or when the winch is not being used 24 Do not leave the winch remote control plugged in when installing freespooling rigging servicing or when the...

Page 11: ...ep your winch operating properly 8 Always verify installation before operating 6 Do not submerge winch in water Always store the remote control in a protected clean dry area 2 Do not route electrical...

Page 12: ...ould be used for extreme weather conditions below 10 C or above 40 C If used near chemicals corrosive gas or explosives may cause an explosion Exposure to salt or acids may cause malfunctioning Exposu...

Page 13: ...r can manually disengage the spooling drum from the gear box enabling the drum to rotate freely Never engage or disengage the clutch if winch is under load wire rope is in tension or moving Fairlead T...

Page 14: ...ng the four nuts on the bottom of the box then placing the brackets over the bolts and then secure brackets by re installing the nut Note The end of the brackets point outward Fig 2 Be careful when in...

Page 15: ...plate and into the square nuts in the winch Tighten the mounting bolts to a torque setting of 60 Nm 5 The supplied bolts are the correct length for installation on a 6 7mm plate Other thicknesses may...

Page 16: ...om the control box to the motor observing the colour coded boots on the cable and corresponding colour coded collars on the motor terminals 5 Ensure that the small ground wire from the control box thi...

Page 17: ...and to prevent unintentional start ing and to protect the winch if vehicle is jump started All ground connections must be fed from the battery never attempt to use a chassis ground Check all connectio...

Page 18: ...in the socket Fig 7 To use the remote hand controller in the WIRELESS mode re move the control cable from the control box unplug the remote hand controller from the control cable and press the MODE bu...

Page 19: ...tension and check the rope is spooling on evenly to the winch If you have an assistant they should remain in the vehicle to operate the brake whilst you maintain control of the winch from outside the...

Page 20: ...uration pulls required to recover an off road vehicle from difficulty Never allow the winch motor to stall Whenever you work your winch it will generate heat in the motor high loading and or long or r...

Page 21: ...tions Pull the rope to the anchor point 5 1 WINCH OPERATION Couple hook to anchor point If unable to find anchor point make one using accessory Put blanket or specialized accessory see Accessories Cha...

Page 22: ...apping evenly onto drum If necessary unroll cable again and roll evenly Repeat until vehicle is recovered Avoid pulling in sharp angles Wrong Right 5 2 HOW TO USE PULLEY Double Line Triple Line How to...

Page 23: ...objects Do not expose to strong detergents fuels oils or anti freeze solutions After use pull out rope wash dry and carefully re spool onto drum 6 MAINTENANCE INSTRUCTIONS Check Before first operatio...

Page 24: ...oes not run Circuit breaker off battery or CB cable loose Energize circuit breaker Attach cable and tighten nuts bolts Solenoid not working Give a touch to solenoid and connect 12 24v directly Coil ma...

Page 25: ...up move hand in small horizontal circles while other hand stays horizontal motionless Unwind With arm extended downward and forefinger pointing down move hand in small horizontal circles Emergency st...

Page 26: ...26 Technical Parameters...

Page 27: ...27 Technical Parameters...

Page 28: ...28 9 1 PARTS DIAGRAM PWTR9500 PWTR13000 Parts Diagram...

Page 29: ...arning 2 14 Sheath 2 49 Tie Bar 2 15 Cross Recessed Countersunk Head Screw 2 50 Brake Assembly 2 16 Hexagon Socket Head Cap Screw 1 51 Cross Recessed Countersunk Head Screw 1 17 Socket 2 52 Remote Swi...

Page 30: ...30 9 3 PARTS DIAGRAM PWTR15000 PWTR17000 Parts Diagram...

Page 31: ...31 Parts List...

Page 32: ...ry strap failure whip effect Shape of blanket with pockets can be filled with weights like sand or stones Once loaded should be folded around wire rope before pulling Tow Hook Installed on vehicle cha...

Page 33: ...ired for this warranty to be effective If more than one year has elapsed from purchase date proof of periodic and regular maintenance by an authorized service must also be provided for this warranty t...

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