PRÜFTECHNIK Rotalign Touch, User Manual

Page 1: ...sALIGN sensor 6 Mounting components 10 Dimensions screen 12 Initializing sensor 14 Laser beam adjustment 15 XY View 16 Measurement modes 19 Multipoint measurement 21 Live Move screen 23 Soft foot 25 Glossary 27 FictionSoft 1 Undefined variable General UserGuideTitle ...

Page 2: ...itch at the front of the computer until it beeps The computer is turned off by tapping the On Off icon appearing in the home screen Computer interfaces built in camera and labelling ROTALIGN touch computer has three interfaces housed under the sliding dust cap located at the top of the computer 2 Edition Undefined variable General Edition Undefined variable General UserGuideTitle ...

Page 3: ...ROTALIGN touch computer has a built in camera at the back of the unit which may be used to cap ture machine images FictionSoft 3 Undefined variable General UserGuideTitle ...

Page 4: ... LED lights red With sensALIGN laser on DO NOT stare into the laser beam The beam is adjusted during set up by changing its vertical and horizontal angles using the position thumbwheels so that the beam strikes the sensALIGN sensor lens perpendicular to the lens surface sensALIGN laser is water and dust resistant IP 65 The internal optics and electronics are internally sealed preventing possible c...

Page 5: ... ation is further relayed to ROTALIGN touch computer sensALIGN laser is powered using sensALIGN rechargeable battery 3 7 V 1 6 Ah Lithium Polymer rechargeable battery The rechargeable battery is attached to the laser and is to be charged only using the sensALIGN charger adapter and is possible only when the battery is attached to the laser FictionSoft 5 Undefined variable General UserGuideTitle ...

Page 6: ... touch computer sensALIGN sensor also transmits sensALIGN laser data to the computer The intelligent sensALIGN sensor technology is used to determine shaft rotational angle and machine vibration Positioned at the front of sensALIGN sensor are following indicator LEDs Battery status LED Bluetooth communication LED Four beam adjustment LEDs Understanding the beam adjustment LEDs 6 Edition Undefined ...

Page 7: ...g the laser beam using the vertical and horizontal beam positioning thumbwheels The thumbwheels are used to adjust both the horizontal and vertical laser beam angles 3 Carry out this adjustment until all four LEDs are blinking green once every second 4 If the LEDs are blinking green twice every second the angle at which the laser beam enters the sensor is correct but an offset is present Eliminate...

Page 8: ...N sensor battery status LED sensALIGN laser beam active LED Switch on Lights up green for 3 seconds when battery run time is 10 hrs Lights up green for 3 seconds when battery run time is 10 hrs Lights steady red when in beam finder mode Blinks red when in meas urement mode Note that measuring can take place with both modes Blinks green every 3 seconds when battery run time is between 5 10 hrs Blin...

Page 9: ... failure occurs during charging Lights red when a failure occurs during charging To replace the rechargeable batteries use the provided 2 5 mm allen key 0 0739 1055 to undo the two hex screws that affix the battery to either sensALIGN laser or sensor Used batteries should be disposed of in an environmentally sound manner FictionSoft 9 Undefined variable General UserGuideTitle ...

Page 10: ...cket 2 Fasten them in place by tightening the hex screws on the sides of the bracket frame 3 Place the bracket on the shaft or coupling wrap the chain around the shaft and feed it through the other side of the bracket if the shaft is smaller than the width of the bracket frame insert the chain from the inside of the bracket as shown in the diagram if the shaft is larger than the bracket width inse...

Page 11: ...onents to slide onto the support posts Fix both sensALIGN laser and sensor onto the respective support posts by locking the yellow clamp ing levers Lock the levers by pushing them backwards until they rest on the stoppers Ensure that the laser can pass over or through the coupling and is not blocked Both sensALIGN laser and sensor should be at the same height as low as possible yet just high enoug...

Page 12: ...hted green The rotate view icon is used to rotate the view of the machines and mounted components on the display Machine and coupling properties may be edited by tapping the respective machine or coupling When all required dimensions have been entered the Measure icon appears Tap to proceed with measurement Machine properties Swipe the machine carousel up or down to select desired machine Position...

Page 13: ...h the value boxes using or alternatively tapping the desired feet position Thermal growth values are activated by tapping On When thermal growth values are enabled the corresponding machine 1 within the inset at the top right corner appears in orange After thermal growth values have been entered tap to proceed Coupling properties Tap either the top or bottom arrow to select desired coupling type 1...

Page 14: ...Sensor list Tap menu item Sensor list 1 to view scanned sensors The hint Bluetooth scanning started 2 appears during the scanning process As soon as the sensor is detected it is listed down and a green bold dot 3 appears next to the detected sensor Initialize the sensor by tapping the listed sensor A bold blue dot 1 signifes that sensor is initialized 14 Edition Undefined variable General Edition ...

Page 15: ...Laser beam adjustment Here is some general text for a topic Replace this with your own content FictionSoft 15 Undefined variable General UserGuideTitle ...

Page 16: ... which appears when the laser is tapped The two sensor detector planes are displayed on the XY View screen Center the laser beam dots in both planes using both beam position thumbwheels In some cases it may be necessary to move sensALIGN sensor along the support posts or sideways by loosening the chain type bracket and slightly rotating it The Set to zero function may be used to check the effect o...

Page 17: ...he absolute values Note that the menu items on the screen may be used to display following items Sensor list displays serial number of sensors detected or previously used as well the interface used for connection Laser properties displays detailed information of sensALIGN laser in use Sensor properties displays detailed information of sensALIGN sensor in use FictionSoft 17 Undefined variable Gener...

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Page 19: ...nonrotatable shafts sleeve bearings journal radial bearings white metal bearings shafts that are hard to turn shafts with herky jerky rotation situations with long spans or severe misalignment that will readily cause the beam to fall out of range Static This mode is used to measure uncoupled shafts The desired measurement mode is selected while in the measurement screen Tap the measurement mode he...

Page 20: ...l bearings Averaging is possible in point measurements such as Multipoint and Static mode Set the averaging by tapping the Averaging button 1 A scale 2 used to set the averaging value appears on the screen Tap desired averaging value which then appears in the Averaging button 1 1Standard deviation describes how closely a group of datra points are clustered around the average of those data points T...

Page 21: ... enter machine dimensions then center laser beam 1 Next icon tap to take initial measurement point 2 Hint to tap Next icon Tap the Next icon to take the initial measurement point then rotate the shafts in their normal direction of operation to the next measurement position 1 Coupling area to be tapped to take measurement 2 Number of points already taken 3 Cancel icon used to cancel current measure...

Page 22: ...continue to view measurement results The Proceed icon whose colour changes with the rotational arc becomes active after three measurement points have been taken The horizontal and vertical coupling results are displayed when the shafts are rotated at least over 60 and a minimum of three measurement positions are recorded Tap the Proceed icon to continue to view results or to re measure If required...

Page 23: ...machine feet 5 Tolerance coded gap and offset coupling values 6 Tapping the Undo icon allows user to remeasure or start Live Move afresh 7 Tapping the Proceed icon allows user to remeasure or start Live Move afresh Once Live Move has been detected the Cancel icon replaces the Undo icon 1 Tapping the Cancel icon prompts the Cancel Move hint 2 Tapping the Proceed icon allows Live Move to be started ...

Page 24: ...nd vertical Live Move concurrently If the vertical view V is selected when the function Live Move function is started only the vertical condition will be displayed although both planes are being monitored simultaneously Likewise if the horizontal view H is selected then only the horizontal condition will be displayed but both planes monitored sim ultaneously After moving machines to within toleran...

Page 25: ...measurement at the respective machine foot Loosen the corresponding foot bolt see hint 2 The recorded soft foot value is displayed 1 When the soft foot value stabilizes tap the Proceed icon then tighten the bolt see hint 2 If desired the soft foot measurement at the corresponding foot is canceled by tapping the Cancel icon The above soft foot measurement procedure is repeated for all four feet pos...

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Page 27: ...nks consistent and change them in just one place by using the xref style D Drop down text A feature that lets you scrunch up content in your topic The content is expanded and there fore displayed when the end user clicks a link F Footnote A comment that is used to explain a specific area of the text Both the area in the text and the comment contain a number or symbol that ties the two together A f...

Page 28: ...re set formatting properties You can apply style classes to your con tent to change the way it looks Using style classes instead of direct or inline formatting helps you work faster more efficiently and with more consistency in your topics If you need to make changes to the formatting in the future you do not need to change the formatting in each topic as you would with direct formatting Instead y...

Page 29: ...e set term or content that you can use in your project over and over Variables are similar to snippets but variables are used for brief non formatted pieces of content such as the name of your company s product or your company s phone number There are different kinds of variables 1 those you create 2 system variables 3 Heading variables or 4 Running HF variables for page headers and footers in pri...

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