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NT 1401-X00 10 18 B200 Flow Control  e

Top view

Installation rules : Discharge line

All the connections must be welded and be the object
of a waterproof quality control.

During installation, position a pressure gage on the com-
pressor output, so as to measure the operating pressure.
The measurement should be done at the discharge flange
level and should not exceed 2,5 bar over the allowable
operating range of the compressor.

It is mandatory to protect the compressor with the Check
relief valve supplied by MOUVEX. The check valve pre-
vents any air from returning in the compressor when it is
no longer in operation. 

The safety valve protects the compressor against possi-
ble overpressure. The maximum set point of the valve is
2,5 bar. 

If there is a drop in pressure between the pres-

sure relief valve and the compressor, reduce the pres-
sure relief valve setting by the value of the pressure
drop. 

It is the installor responsability to check that the

relief valve is compliant with the compressor performance
for the application speed.

The compressor is delivered with a check and relief valve
allowing 3 settings capabilities : 2 bar, 2,3 bar or 2,5 bar.

It will have to be selected depending of the installation limits
and by making sure the maximum pressure of 2,5 bar of
the compressor is never exceeded. Be careful in particular
with the pressure drop located between the check relief
valve and the compressor especially if an air cooler and
a silencer are used.

It is forbidden to insert a damping valve in the pipe lin-
king the compressor to the tank hose connector in order
to avoid any risk of water entering.

Ensure that ALL components are capable of operation at
the maximum system pressure limits and that all vessels
are adequately protected by SEPARATE relief valves.

3.4.3 Oil breather

Compressor B200 is fitted with an oil breather which is
mounted on a hose for easier installation.

In case of the inclination of the compressor, it is essen-
tial to position the breather on the highest tapped hole.
Invert the positions of the oil gage 

399

and the breather

assembly, as appropriate.

Position the breather plug in a clear area, to avoid any oil
condensation.

Do not crush the hose when positioning the breather, so
as to allow any oil vapors to be evacuated.

The hose mustn’t be shortened,, keeps imperatively its
original length.

The breather must be placed above the compressor,
preferably with the connecting hose running up towards
the breather.

1

1

1

1

1

1

1

1

CRV

Option

silencer

Hose (B200PF)

Oil breather

}

R mini 50 cm

WARNING

FAILURE TO INSTALL ADEQUATELY
SIZED PRESSURE RELIEF VALVE(S)
CAN CAUSE PROPERTY DAMAGE,
PERSONAL INJURY OR DEATH.

Hazardous pressure 

can cause 

personal injury 

or property damage.

CAUTION

OPERATING A COMPRESSOR ABOVE
ITS MAXIMUM OPERATING PRESSURE
CAN CAUSE SUBSTANTIAL PROPERTY
DAMAGE OR SERIOUS BODILY INJU-
RIES.

Extreme heat can 

cause injury or

property damage.

3. INSTALLATION (continued)

Summary of Contents for Mouvex B200 Flow Control

Page 1: ...e des Isles F 89000 AUXERRE FRANCE Tel 33 0 3 86 49 86 30 Fax 33 0 3 86 49 87 17 contact mouvex com www mouvex com WARRANTY B200 Flow Control compressors are covered 36 months by warranty within the l...

Page 2: ...ive shaft 12 3 3 B200 HY with hydraulic motor 13 3 4 Piping 14 4 USE OF COMPRESSOR 17 4 1 Lubricant recommendations 17 4 2 Filling of lubricant 17 4 3 Operation 17 5 MAINTENANCE 18 5 1 Maintenance sch...

Page 3: ...IQUEFIED GASSES OR POWDERS THOUGH THE COMPRESSOR TO DO SO WOULD VOID THE WARRANTY LIFTING POINTS The compressor can be picked up from underneath to be transported Discharge flanges threads can be used...

Page 4: ...Swivel cover Drain plugs Breather plug Plug speed measure Oil gauge Oil fill plug Flange 1 5 BSP Splines B8x32x36 DIN 5462 2 holes M10x15 2x 3 holes M10x15 Direction of rotation MALE SPLINED SHAFT VER...

Page 5: ...ivel cover Drain plugs Breather plug Plug speed measure Oil gauge Oil fill plug Flange 1 5 BSP 2 holes M10x15 2x 3 holes M10x15 Direction of rotation B200 12R 10L HY Splines ANSI B92 1a 7 8 SAE_16 32...

Page 6: ...6 22 NT 1401 X00 10 18 B200 Flow Control e 1 OVERALL DIMENSIONS continued SILENCER DN 40 CHECK AND RELIEF VALVE...

Page 7: ...seals do not enter in contact with the shaft and are not subject to wear Thanks to their rugged design B200 compressors have a long service life B200 compressors need very limited maintenance which re...

Page 8: ...slightly based on the following parameters Dimensional dispersion associated to the tolerances of components When the CRV is cold it generates a greater pressu re of 0 15 bar The opening of valves nat...

Page 9: ...Flow measurement ISO 5162 2 Mesure bruit Noise measurement 1m de la CRV 1 5 m du compresseur 1 m from the CRV 1 m from the compressor 81 0 83 0 85 0 87 0 89 0 91 0 93 0 95 0 97 0 99 0 101 0 0 20 40 60...

Page 10: ...and operating conditions The use of the discharge flexible supplied by MOUVEX fitted in accordance with the B200 Instructions The use of the fixation kit supplied by MOUVEX fitted in accordance with t...

Page 11: ...tachometer of the Multimetrix RPM82 type is perfectly well suited for measuring the speed on the screws of the B200 compressor Since the male and female screws do not rotate at the same speed refer t...

Page 12: ...cks Compressors B200 12R PS and B200 10L PS must be protected by a 400 Nm torque limiter in order to protect the truck s transmission if the compressor is jammed MOUVEX may not be held liable for any...

Page 13: ...to the compressor and would cancel the warranty 3 3 B200 HY with hydraulic motor The B200 HY compressors have a female splined shaft ANSI B92 1a that allows to flange directly on hydraulic motor epui...

Page 14: ...ging the Compressor This is particularly sensitive for the B200 PF which is equipped with a shaft groove It is in particular to ensure that the parameter TRANSMISSION INPUT SPEED N 10 520 on MERCEDES...

Page 15: ...supplied must be equipped with its gasket screw tightened at 44 Nm Piping MUST be at least as large as the compressor suction and discharge connections All the connections located between the compres...

Page 16: ...ted between the check relief valve and the compressor especially if an air cooler and a silencer are used It is forbidden to insert a damping valve in the pipe lin king the compressor to the tank hose...

Page 17: ...3 3 Start up procedure for manual gear box Start the engine and run with standard speed Depress clutch and engage the PTO Release the clutch SLOWLY Set engine speed to give the correct compressor spee...

Page 18: ...compressor system piping and components Clean or repair as necessary 4 Check power transmission line 5 Check the air filter restriction indicator When the indica tor turns red replace the filter cartr...

Page 19: ...Screws 1095 must be equipped with their lock washers notches on the side of the screw head sealed with Loctite thread locking 243 or equivalent tightened at 13 Nm 5 4 Warranty claims The compressor oi...

Page 20: ...g point 3 Abnormal high temperature Air filter clogged To clean the cartridge or to replace it Air pressure too much high To see problems 1 2 Outside temperature too much high To respect the maximum e...

Page 21: ...Belt drive system PTO ratio Package air cooler Package RTI Product transfered Air connection on truck chimney Direct air connection Flexible pipe between filter and compressor Inox pipe between filter...

Page 22: ...ungen bezogen auf mechanische und elektrische Risiken die f r rotierende Maschinen gelten NF EN 809 2009 NF EN 1672 2 2009 NF EN ISO 13857 2008 NF EN 12162 2009 ATEX Richtlinie 2014 34 EU 26 Feb 2014...

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