background image

20/22

NT 1401-X00 10 18 B200 Flow Control  e

7.1 Compressor

The equipment must be systematically stored in an area
sheltered from bad weather.

The equipment must bear its original protective compo-
nents until it is installed in its final application.

If installation is interrupted, put back in place the original
protective components or equivalent components.

7.2 BSC2 oil

In its unopened original container in a dry, frost-free and
light-free place.

The maximum shelf life is approx. 60 months.

7. STORAGE CONDITIONS

The compressor must be scrapped in compliance with the
regulations in force.

During this operation, particular care must be paid to the drai-
nage stages of the compressor.

8. SCRAPPING

 

Problem

 

Possible

 

ori

g

in

 

Possible

 

solution

 

1.

 P

ressure

 

issue

  

T

oo

 

much

 

pressure

 

drop.

 

T

o

 

chec

pipes

 

diameter.

 

Relief

 v

al

v

e

 

dama

g

ed.

 

T

o

 

chec

the

 

openin

point.

 

N

o

 

return

 v

al

v

e

 

dama

g

ed.

 

T

o

 

chec

the

 

proper

 

operatin

of

 

the

 N

o

 

return

 

v

al

v

e.

 

2.

 F

lo

rate

 

issue

 

W

ron

Compressor

 

speed.

 

T

o

 

ad

j

ust

 

the

 

speed

 

b

ta

k

in

care

 

of

 

the

 

ran

g

e

 

allo

w

ed.

 

Relief

 v

al

v

e

 

dama

g

ed.

 

T

o

 

chec

the

 

openin

point.

 

3

.

 

Abnormal

 

hi

g

h

 

temperature

 

Air

 

filter

 

clo

gg

ed.

 

T

o

 

clean

 

the

 

cartrid

g

e

 

or

 

to

 

replace

 

it.

 

Air

 

pressure

 

too

 

much

 

hi

g

h.

 

T

o

 

see

 

problems

 

1.

 

/

 

2.

 

Outside

 

temperature

 

too

 

much

 

hi

g

h.

 

T

o

 

respect

 

the

 

ma

x

imum

 

e

x

ternal

 

temperature

 

allo

w

ed.

 

L

ac

of

 

oil.

 

T

o

 

chec

the

 

oil

 

le

v

el.

 

Compressor

 

speed

 

too

 

much

 

lo

w

.

 

T

o

 

ad

j

ust

 

the

 

speed

 

b

ta

k

in

care

 

of

 

the

 

ran

g

e

 

allo

w

ed.

 

4.

 

Inlet

 

pressure

 

drop

 > 7

5

 

mbar

 

   (

Clo

gg

in

indicator

 

red

Air

 

filter

 

clo

gg

ed.

 

T

o

 

clean

 

the

 

cartrid

g

e

 

or

 

to

 

replace

 

it.

 

Air

 

inlet

 

hose

 

folded.

 

T

o

 

chec

the

 

air

 

inlet

 

hose.

 

5.

 

Compressor

 

doesn

t

 

operate

 

T

or

q

ue

 

limiter

 

dama

g

ed.

 

T

o

 

replace

 

the

 

tor

q

ue

 

limiter.

 

T

ransmission

 

dama

g

ed.

 

T

o

 

consult

 y

our

 

Ser

v

ice

 

point.

 

6.

 T

or

q

ue

 

limiter

 

dama

g

ed

 

Scre

Compressor

 

dama

g

ed.

 

T

o

 

consult

 y

our

 

Ser

v

ice

 

point.

 

W

ron

motor

 

/

 

transmission

 

mana

g

ement.

 

T

o

 

consult

 y

our

 T

ruc

dealer.

 

Oil

 

too

 

much

 v

iscous.

 

T

o

 

be

 

in

 

compliance

 w

ith

 

the

 

MO

U

V

EX 

Instructions.

 

7

.

 

Oil

 

lea

T

oo

 

much

 

oil.

 

T

o

 

chec

the

 

oil

 

le

v

el.

 

Oil

 

breather

 

clo

gg

ed.

 

T

o

 

clean

 

the

 

oil

 

breather.

 

8.

 

Vibrations

 

W

ron

motor

 

speed.

 

T

o

 

increase

 

the

 

speed

 

b

ta

k

in

care

 

of

 

the

 

ran

g

e

 

allo

w

ed.

 

T

ransmission

 

dama

g

ed.

 

T

o

 

chec

the

 

dri

v

in

shaft.

 

L

ac

of

 

ri

g

idit

of

 

the

 

chassis.

 

T

o

 

be

 

in

 

compliance

 w

ith

 

the

 T

ruc

Manufacturer

 

Instructions.

 

6. TROUBLESHOOTING

CAUTION :

OBSERVE ALL SAFETY WARNINGS CONTAINED IN THIS MANUAL.

Summary of Contents for Mouvex B200 Flow Control

Page 1: ...e des Isles F 89000 AUXERRE FRANCE Tel 33 0 3 86 49 86 30 Fax 33 0 3 86 49 87 17 contact mouvex com www mouvex com WARRANTY B200 Flow Control compressors are covered 36 months by warranty within the l...

Page 2: ...ive shaft 12 3 3 B200 HY with hydraulic motor 13 3 4 Piping 14 4 USE OF COMPRESSOR 17 4 1 Lubricant recommendations 17 4 2 Filling of lubricant 17 4 3 Operation 17 5 MAINTENANCE 18 5 1 Maintenance sch...

Page 3: ...IQUEFIED GASSES OR POWDERS THOUGH THE COMPRESSOR TO DO SO WOULD VOID THE WARRANTY LIFTING POINTS The compressor can be picked up from underneath to be transported Discharge flanges threads can be used...

Page 4: ...Swivel cover Drain plugs Breather plug Plug speed measure Oil gauge Oil fill plug Flange 1 5 BSP Splines B8x32x36 DIN 5462 2 holes M10x15 2x 3 holes M10x15 Direction of rotation MALE SPLINED SHAFT VER...

Page 5: ...ivel cover Drain plugs Breather plug Plug speed measure Oil gauge Oil fill plug Flange 1 5 BSP 2 holes M10x15 2x 3 holes M10x15 Direction of rotation B200 12R 10L HY Splines ANSI B92 1a 7 8 SAE_16 32...

Page 6: ...6 22 NT 1401 X00 10 18 B200 Flow Control e 1 OVERALL DIMENSIONS continued SILENCER DN 40 CHECK AND RELIEF VALVE...

Page 7: ...seals do not enter in contact with the shaft and are not subject to wear Thanks to their rugged design B200 compressors have a long service life B200 compressors need very limited maintenance which re...

Page 8: ...slightly based on the following parameters Dimensional dispersion associated to the tolerances of components When the CRV is cold it generates a greater pressu re of 0 15 bar The opening of valves nat...

Page 9: ...Flow measurement ISO 5162 2 Mesure bruit Noise measurement 1m de la CRV 1 5 m du compresseur 1 m from the CRV 1 m from the compressor 81 0 83 0 85 0 87 0 89 0 91 0 93 0 95 0 97 0 99 0 101 0 0 20 40 60...

Page 10: ...and operating conditions The use of the discharge flexible supplied by MOUVEX fitted in accordance with the B200 Instructions The use of the fixation kit supplied by MOUVEX fitted in accordance with t...

Page 11: ...tachometer of the Multimetrix RPM82 type is perfectly well suited for measuring the speed on the screws of the B200 compressor Since the male and female screws do not rotate at the same speed refer t...

Page 12: ...cks Compressors B200 12R PS and B200 10L PS must be protected by a 400 Nm torque limiter in order to protect the truck s transmission if the compressor is jammed MOUVEX may not be held liable for any...

Page 13: ...to the compressor and would cancel the warranty 3 3 B200 HY with hydraulic motor The B200 HY compressors have a female splined shaft ANSI B92 1a that allows to flange directly on hydraulic motor epui...

Page 14: ...ging the Compressor This is particularly sensitive for the B200 PF which is equipped with a shaft groove It is in particular to ensure that the parameter TRANSMISSION INPUT SPEED N 10 520 on MERCEDES...

Page 15: ...supplied must be equipped with its gasket screw tightened at 44 Nm Piping MUST be at least as large as the compressor suction and discharge connections All the connections located between the compres...

Page 16: ...ted between the check relief valve and the compressor especially if an air cooler and a silencer are used It is forbidden to insert a damping valve in the pipe lin king the compressor to the tank hose...

Page 17: ...3 3 Start up procedure for manual gear box Start the engine and run with standard speed Depress clutch and engage the PTO Release the clutch SLOWLY Set engine speed to give the correct compressor spee...

Page 18: ...compressor system piping and components Clean or repair as necessary 4 Check power transmission line 5 Check the air filter restriction indicator When the indica tor turns red replace the filter cartr...

Page 19: ...Screws 1095 must be equipped with their lock washers notches on the side of the screw head sealed with Loctite thread locking 243 or equivalent tightened at 13 Nm 5 4 Warranty claims The compressor oi...

Page 20: ...g point 3 Abnormal high temperature Air filter clogged To clean the cartridge or to replace it Air pressure too much high To see problems 1 2 Outside temperature too much high To respect the maximum e...

Page 21: ...Belt drive system PTO ratio Package air cooler Package RTI Product transfered Air connection on truck chimney Direct air connection Flexible pipe between filter and compressor Inox pipe between filter...

Page 22: ...ungen bezogen auf mechanische und elektrische Risiken die f r rotierende Maschinen gelten NF EN 809 2009 NF EN 1672 2 2009 NF EN ISO 13857 2008 NF EN 12162 2009 ATEX Richtlinie 2014 34 EU 26 Feb 2014...

Reviews: