PSG G1N 4R9, Installation And Operating Instructions Manual

Page 1: ...8 KW 20 KW PSG 3000 15 KW 18 KW 20 KW 25 KW PSG 4000 18 KW 20 KW 25 KW 30 KW PSG 4500 18 KW 20 KW 25 KW 30 KW PSG 5000 40 KW 50 KW 60 KW All the instructions must be read carefully before installing a...

Page 2: ...RFIRED FURNACE 13 WOOD AS HEATING FUEL 14 CHIMNEY FIRES 5 MAINTENANCE 15 15 MAINTENANCE OF THE EXCHANGERS 15 MAINTENANCE OF THE BLOWER MOTOR 16 FILTERS 16 DOOR GASKET MAINTENANCE 6 REPLACEMENT PARTS 1...

Page 3: ...3 10 SELECTION CRITERIA COMBINED WOOD ELECTRIC FURNACE 28 11 TROUBLESHOOTING 29 12 DUCTS AND REGISTER MEASUREMENTS 30 LIMITED LIFETIME WARRANTY 31...

Page 4: ...r furnace Keep your furnace chimney and smoke pipe connector clean and in good working order at all times We recommend that you establish clear procedures for wood storage system maintenance and opera...

Page 5: ...your firewood at least one year before using it Store it in a dry place in order to obtain the minimum moisture rate and optimize the efficiency Do not store wood or combustible materials within the...

Page 6: ...kept closed while the appliance is in use Maintain all gaskets in good condition in case of deterioration contact your dealer for replacement ASH GRATE You must replace the ash grate if it is damaged...

Page 7: ...DIMENSIONS PIPE CONNECTOR AND DAMPER A 6 diameter chimney listed for use with wood burning heating appliances is recommended for the PSG2000 7 for PSG3000 4000 and 8 for the others models Install the...

Page 8: ...result in an uncontrollable fire On the other hand the minimum draft to be respected is 0 04 in w c in the evacuation pipe on the solid fuel side no matter what type of furnace COMBUSTION AIR In the e...

Page 9: ...nd is located directly inside the electric element see Install the servo motor on the front fa ade above the door on the right side use pre drilled holes The chain that Insulated conduit full lenght F...

Page 10: ...the element For continuous operation modes modes PSG 3000 or PSG 4000 models only WARNING USE FEEDING WIRES SUITA O combustible E The WOOD ELECTRIC combin heating the other one controls the wood heati...

Page 11: ...eration of the blower that the setting out of service be low enough But a setting out of service too low will cause a cold air circulation To modify the setting turn the button at the desired position...

Page 12: ...LIGHTING 1 Open the door Note In the case that there is a bed of coals in the bottom of the furnace go to step b Pre heating 2 Place one or two dry kindlings at the front of the furnace 3 Place newsp...

Page 13: ...NING COMPLETELY THE PURPOSE IS TO STABILIZE THE PRESSURE INSIDE THE FURNACE EARLY SIGNS OF OVERFIRED FURNACE 1 Roaring fire 2 Chimney connector is glowing red DO NOT OPEN THE DOOR 3 Extreme heat comin...

Page 14: ...pieces of wood can ignite the creosote residue accumulated in the evacuation flue system The usual signs are 1 Rumbling 2 The flue gets extremely hot 3 Flames are coming out of the chimney In case of...

Page 15: ...himney where it can be removed easily The chimney must be checked regularly and if creosote has accumulated it must be removed Cleaning on a monthly basis should be sufficient during the coldest month...

Page 16: ...ENT PARTS Your PSG furnace is designed to burn clean and required little maintenance It s recommended conduct a visual inspection at least once a month to uncover that any damage on the unit Repairs m...

Page 17: ...LOAD FAN LINE HONEYWELL L6064 HIGH LINE LOW L2 120 V A C L1 BLACK TRANSFO JUNCTION BOX 24 V A C 24 V A C THERMOSTAT SERVO MOTOR RED BLACK WHITE BLACK BLACK 24 V A C 120 V A C TRANSFORMER SWITCH MOVE...

Page 18: ...0 F LIMIT 250 F ON 150 F L1 240V N L2 ELEMENTS E POWER BLOCK 30 KW ONLY S6 S3 POWER BLOCK B 25 KW OR 30 KW ONLY S4 7 S1 WOOD THERMOSTAT ELECTRIC THERMOSTAT 5 6 COMMAND BLOCK 3 1 2 4 5 MOVE THIS WIRE T...

Page 19: ...NSFORMER 120 V A C 24 V A C BLACK WHITE COMMON WHITE RED HIGH SPEED JUNCTION BOX RED BLACK WHITE RED BLACK 2 SPEED MOTOR BLOWER 2 SPEED MOTOR 120 V A C OR 240 V A C L2 WHITE L1 BLACK HONEYWELL L6064 F...

Page 20: ...S PER POLE 600 V A C MAX CONTACTOR POWER BLOCK TRANSFO 240V 24V 40VA A RELAY 7 COMMAND BLOCK 4 COIL 24V B POWER BLOCK HONEYWELL L6064 1 2 WOOD THERMOSTAT SERVO MOTOR POWER BLOCK LOAD LINE HIGH LOW LIN...

Page 21: ...L 2 SPEED MOTOR NOIR WHITE RED HONEYWELL L4064 15 MARS 1990 RED BLANC JUNCTION BOX WHITE COMMON RED HIGH SPEED WHITE NOIR L2 BLACK LOW SPEED BLOWER 120 V A C L1 BLACK LIMIT 250 F OFF 110 F ON 150 F F...

Page 22: ...120 240 F L L1 120 V A C OR 240 V A C F LIMIT 250 F OFF 110 F ON 150 F L WHITE RODGERS WHITE BLACK RED SERVO MOTOR 24 V A C 24 V A C THERMOSTAT JUNCTION BOX L2 BLOWER BLACK WHITE WHITE BLACK FOR 240 V...

Page 23: ...W ELEM 5 KW ELEM RELAY 7 A 25 KW ONLY B 110 VOLT MOTOR 3 4 H P FOR 240 V ELEMENTS E LOW SPEED BLACK COMMON WHITE HIGH SPEED RED COMMAND BLOCK 8 7 1 2 3 4 5 6 F E D C B A F 110 L 160 6 5 SERVO MOTOR 3...

Page 24: ...ELEM 5 KW ELEM 5 KW ELEM 5 KW ELEM A 5 KW ELEM RELAY 7 TRANSFO 240V 24V 40VA E SEQUENCER POWER BLOCK POWER BLOCK CONTACTOR WHITE RODGERS POWER BLOCK 4 BLOC COMMANDE 40 A IND 50A RES PER P LE 600 V A...

Page 25: ...D HONEYWELL L4064 TERMINAL BOARD 4 SPEED MOTOR RELAY RED 3 1 5 2 4 BLACK WHITE COMMUN LOW MED LOW MED HIGH HIGH F L WHITE RODGERS OFF 110 F ON 150 F 120 V A C L2 L1 BLACK LIMIT 250 F BLOWER JUNCTION B...

Page 26: ...CK WHITE RODGERS L F 20 A POWER BLOCK TRANSFO 120V 24V 20VA TERMINAL BOARD MED HIGH HIGH COMMAND BLOCK COMMAND BLOCK 1 6 L1 240V L2 N BREAKER ELEMENTS WHITE POWER BLOCK E FAN RELAY 4 1 D 2 E POWER BLO...

Page 27: ...x 24 4000 N A G 10 1 3 4 1300 128 180000 0 2 0 6 12 x 24 4000 G 12 3 4 2 N A 1800 93 180000 0 2 0 8 12 x 24 4500 G 12 3 4 2 N A 1800 121 235000 0 2 0 8 12 x 24 5000 G 12 3 4 2 N A 3600 125 350000 0 2...

Page 28: ...PSG 2000 15 PSG 2000 18 or 20 1100 to 1450 square feet PSG 3000 18 PSG 3000 20 or 25 1400 to 2000 square feet PSG 4000 20 PSG 4000 25 or 30 2000 to 3000 square feet PSG 4500 25 PSG 4500 30 COMMERCIAL...

Page 29: ...wer left open Furnace too small for heating needs Unbalanced ventilation system insufficient heat near thermostat Relocate thermostat Adjust chain between damper motor and combustion air damper Balanc...

Page 30: ...10 For a 6 warm air outlet 2 x 14 damper or 4 x 12 WARM AIR SYSTEM INSTALLATION HOUSE DIMENSIONS Example 28 x 40 bungalow 1 120 sq ft 28 x 40 x 8 8 960 cu ft x 1 8 Ch air hr 16 128 Btu Exposed walls...

Page 31: ...res the prior approval of PSG Labour cost and repair work to the account of PSG are based on predetermined rate schedule and must not exceed the wholesale price of the replacement part PSG at its disc...