PSG MAX CADDY PF01102, Installation And Operating Instructions Manual

Page 1: ...vailable on the market We are confident that your furnace will provide years of comfort and safe operation Please keep this document Verified and tested for Canada and the United States by an accredit...

Page 2: ...PROTECTION 23 9 8 FLUE AND BAROMETRIC DRAFT CONTROL CONNECTION 24 9 9 ELECTRICAL CONNECTIONS 25 9 10 DAMPER 25 9 11 COMBUSTION AIR AND FRESH AIR INTAKE ADAPTER INSTALLATION OPTIONAL 25 9 12 HOT AIR P...

Page 3: ...ER 43 14 1 3 TEMPERATURE PROBE RTD 44 14 2 MAIN ERROR CODES POSSIBLE CAUSES AND SOLUTIONS 44 14 2 1 UNIT OVERHEAT 44 14 2 2 NO HEAT 45 14 2 3 COMMUNICATION ERROR 45 14 2 4 SMOKE SMELL 46 14 2 5 THE LC...

Page 4: ...ANCE 59 25 1 MAINTENANCE 59 25 2 SERVICE 60 25 3 FILTERS 60 26 ELECTRICAL DIAGRAM BECKETT OIL UNIT 61 27 ELECTRICAL DIAGRAM RIELLO OIL UNIT 62 28 LINK BOARD OPTIONS CONNECTIONS 63 28 1 ELECTRICAL CONS...

Page 5: ...applies to the lighting the ember bed and the minimum combustion air intake which was determined based on the use of good seasoned cordwood The Max Caddy furnace was tested and approved according to t...

Page 6: ...e a significant impact in making heat circulation optimum 1 Values are as measured per CSA B415 1 10 except for the recommended heating area firebox volume maximum burn time and maximum input capacity...

Page 7: ...nsions Width x Depth x Height included with optional blower assembly 16 in x 20 in x 1 in 406 mm x 508 mm x 25 mm Filter quantity 1 Particulate emission standard EPA CSA B415 1 10 USA standard safety...

Page 8: ...andatory exhaust pipe diameter 5 in Burner location of exhaust pipe Left or right Burner capacity at input 1 2 Beckett 91 000 BTU 27 kW 120 000 Btu 35 KW Burner orifice at input 1 2 Beckett 0 65 gal h...

Page 9: ...DIRECT DRIVE THEORETICAL DEBIT TEMP VAR STATIC PRESSURE FILTER VENT MOT VIT CFM OF MIN MAX 1 INCH H2O MAX CADDY WITH BLOWER MAX CADDY ADD ON PARALLEL G 10 1 2 4 2 100 100 0 2 0 5 16 x 20 x 1 6 FURNACE...

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Page 11: ...GLUE OR CHEMICAL PRODUCTS DO NOT BURN WASTES OR FLAMMABLE LIQUIDS SUCH AS GASOLINE NAPHTHA MOTOR OIL OR OTHER UNSUITABLE MATTERS DO NOT STORE WOOD IN THE VICINITY OF THE FURNACE RESPECT THE REQUIRED...

Page 12: ...intense fire will help keep the glass clean However in the event that your glass gets stained which should not occur under normal operating conditions you will have to clean it using a wet cloth and a...

Page 13: ...13 INSTALLATION AND OPERATION INSTRUCTIONS FOR MAX CADDY WOOD ONLY FURNACE COMBINED WOOD ELECTRIC OR PARALLEL ADD ON PF01102 MAX CADDY FURNACE WOOD ONLY MAX CADDY FURNACE COMBINED WOOD ELECTRIC...

Page 14: ...National Fireplace Institute or in Canada by WETT Wood Energy Technical Training or in Quebec by APC Association des Professionnels du Chauffage Inspect the furnace to make sure that nothing has been...

Page 15: ...housing the holes on the side of the furnace Use the screws removed in the previous step to secure the housing to the furnace Once installed the link board must be connected to the system with the te...

Page 16: ...g board is installed Once the telecommunication wire is out on the desired side run it along the back of the furnace and pass it through the grommet at the bottom of the link board housing Complete th...

Page 17: ...e To do so open the cover of the power board housing Connect the power cord to the terminals N Neutral F Ground L Line Refer to wiring diagram for connecting components When done secure the wires with...

Page 18: ...nk board with the touch screen using the telecommunication wire provided with the user manual Plug the telecommunication wire in connector labeled LCD and pull it out of the board housing through the...

Page 19: ...SUITABLE FOR 75 C not included STEP 1 Remove the two screws already secured to the furnace B on the side where you have chosen to install the link board Then secure the RTD support A using the two scr...

Page 20: ...rilled holes in the front of the furnace using two screws as shown below Once installed install the chain linking the servomotor with the air inlet damper as shown above The chain must have a set of 1...

Page 21: ...e outside air supply will be sufficient for proper combustion In airtight houses it might be necessary to install an outside air inlet See Section 9 11 COMBUSTION AIR AND FRESH AIR INTAKE ADAPTER INST...

Page 22: ...9 7 1 MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS MINIMUM CLEARANCES A 24 610 mm G 8 204 mm B 18 458 mm H 1 5 38 1 mm C 6 153 mm I 6 153 mm D 1 26 mm J 24 610 mm E 72 1 829 mm F 24 610 mm 1 HEAT SHIE...

Page 23: ...he floor is made of combustible material a non combustible material floor protector is required see table below FLOOR PROTECTION CANADA USA A 18 457 mm From door opening 16 406 mm From door opening B...

Page 24: ...to 7 reducer must be installed at the flue outlet of the furnace If the draft exceeds 0 06 IN W C a barometric control must installed Never install a manual damper Secure the exhaust pipe to the flue...

Page 25: ...te for all the situations When in doubt it is recommended to install a fresh air supply A fresh air supply may be needed if Solid fuel units present anomalies such as irregular draft smoke return bad...

Page 26: ...The installation of the Max Caddy with another furnace using the same ductwork is not allowed in Canada This type of installation is only allowed in the United States Ideally the maximum BTU input of...

Page 27: ...es o The necessary adjustments are made to the furnace or hot air ducts to maintain a static pressure of between 0 20 and 0 50 IN W C o A backflow damper must be installed to prevent air return in one...

Page 28: ...lation is shown below The existing furnace s thermostat must be connected to the Rh and Aux terminals of the link board on the Max Caddy furnace Those two wires must come from the R and W terminals of...

Page 29: ...amps 2 120 240 5 x 5 kW WOOD 2 100 100 180 000 5 15 amps 14 120 N A Electrical connections must conform to the wiring diagram supplied with the option The electrical element must be connected to the...

Page 30: ...stat Refer to the electrical diagram Once wired to the furnace it is possible to verify the signals coming from the wall thermostat Simply go on the touch screen main menu under the TROUBLESHOOT LINK...

Page 31: ...will start immediately at the programmed speed For the air conditioning damper wiring see Section 28 LINK BOARD OPTIONS CONNECTIONS The capacity and characteristics of the air conditioning unit that...

Page 32: ...CONFIGURATION AND OPERATING INSTRUCTIONS 11 1 CONTROLS SYSTEM The Max Caddy has a sophisticated electronic control This system is more versatile All connections are made from the control panel Termin...

Page 33: ...FF 11 3 1 ICONS DESCRIPTION Icons Description Icons Description Wood heating Green Heating mode Yellow Auxiliary heating mode Electrical Element Green Unit on Yellow On hold Heat pump Green Unit on Ye...

Page 34: ...onal time KIP Time and recheck the temperature in the plenum If the temperature has not reached the KIP the auxiliary heating will start The icon Wood will turn yellow and the auxiliary heat icon will...

Page 35: ...heat pump when it is too cold and the coefficient of performance becomes too low Electrical element should be prioritize during configuration the outdoor temperature probe When the temperature probe i...

Page 36: ...ing the central processing unit we have created 6 functional speeds Refer to the following table for the various speed configurations Functional Speed Corresponding data CFM Static pressure 1 Blower s...

Page 37: ...ter the blower increments its speed until it reaches the best efficiency point BEP determined by the manufacturer If the temperature inside the hot air plenum exceeds the limit determined by the manuf...

Page 38: ...e furnace lower the kindled pieces of wood and place them at the center of the combustion chamber before adding new logs 2 Do not overload Air must circulate freely in the upper part of the combustion...

Page 39: ...LONGED POWER FAILURE In case of prolonged power failure over 10 minutes to reduce the risk of overheating it is recommended to heat moderately and to open the furnace filter compartment in order to fa...

Page 40: ...require tools just remove the decorative facing by just lifting it remove the wing nut that keeps the hinged access panel closed See pictures below Before cleaning the three exchanger pipes move the...

Page 41: ...ure that the smoke and the combustion gases are not transported into the air ducting system 12 4 BLOWER MOTOR MAINTENANCE Periodic cleaning of the fan housing as well as fan and fan blades using a vac...

Page 42: ...order to maintain a good control of the combustion for maximum efficiency and security To replace your door gasket remove the old gasket and adhesive Clean the surface thoroughly apply a high temp ad...

Page 43: ...BLESHOOT LINK then go to page 5 When the fan is on the selected speed is black 14 1 2 AIR DAMPER HOT WATER AND HUMIDIFIER To check the status of the air damper hot water or humidifier go to the main m...

Page 44: ...odes possible causes and many suggestions to guide you in resolving them To go back to the main menu press the THE COMBUSTION FAN FUSE BLEW UP RESET COMBUSTION FAN FUSE DETAILS button NOTE IF AFTER PE...

Page 45: ...e in the plenum is too high Make sure your air distribution system is well balanced and that the filter is not dirty or clogged Ensure that returns side vents are not blocked 14 2 2 NO HEAT This messa...

Page 46: ...s the air naturally flows from a high pressure point to a low pressure point a larger negative pressure can draw smoke from the inside of the furnace into the room The furnace can also be affected by...

Page 47: ...47 15 GENERAL ELECTRICAL DIAGRAM...

Page 48: ...48 16 ELECTRICAL DIAGRAM FOR PARALLEL FURNACE...

Page 49: ...49 17 ELECTRICAL DIAGRAM FOR ELECTRIC UNIT...

Page 50: ...of the Max Caddy wood oil furnace you have to assemble the blower assembly PA08566 sold separately The assembly instructions are in the instruction manual supplied with the blower assembly kit You mu...

Page 51: ...THE BURNER WHEN EXCESS OIL HAS ACCUMULATED WHEN THE APPLIANCE IS FULL OF VAPOR OR WHEN THE COMBUSTION CHAMBER IS VERY HOT DO NOT BURN WASTE OR PAPER IN THE APPLIANCE DO NOT LEAVE PAPER OR ANY COMBUST...

Page 52: ...e damper is to adjust the draft in the evacuation pipe of the oil burning unit to the recommended level Since the evacuation pipe of the oil burning unit is connected on the evacuation pipe of the woo...

Page 53: ...its heat transfer tube and can be wired to shut off the oil burner It requires manual resetting 22 1 UNIT LOCATION See Section 9 6 UNIT LOCATION for more details regarding the unit location 22 2 PARAL...

Page 54: ...PIPE AND MANUAL DAMPER The pipe connecting the furnace to the chimney must be as short and as straight as possible If a deviation is required the use of 45 o elbows is highly recommended for a better...

Page 55: ...55 22 7 DIFFERENT INSTALLATION...

Page 56: ...ng the control will then switch to the RECYCLE mode and cut the fuel supply to the burner for 60 seconds After this delay the control goes back to IGNITION mode If the flame goes out 3 times in a row...

Page 57: ...LOSE THE DOOR AND THE AIR INTAKE S OF THE WOOD BURNING FURNACE C LIGHT THE BURNER FOR AT LEAST 10 TO 15 MINUTES D OVER THE FIRE DRAFT 0 01 TO 0 02 IN W C THE DRAFT OVER THE FIRE MUST BE MEASURED BY TH...

Page 58: ...OIL BURNER S INSTRUCTIONS MANUAL FOR DETAILS ON THE PUMP 3 FOR ELECTRODES SETTING SEE THE OIL BURNER S MANUAL 4 FOR THE START UP AND ADJUSTMENT OF THE BURNER SEE OIL BURNER S INSTRUCTION MANUAL 5 THE...

Page 59: ...3 91 000 0 50 70 0 W DELAVAN 0 60 GAL US H 2 27 L H 150 PSI 1035 kPa 1 2 1 2 5 87 UH MAX CADDY RIELLO 40 F3 120 000 0 65 70 0 W DELAVAN 0 84 GAL US H 3 18 L H 165 PSI 1135 kPa 1 2 1 2 5 85 For any add...

Page 60: ..._____________ Service telephone no Day _________________________ Night _____________________________ Dealer s name and address ____________________________________________________________ TEST REPORT...

Page 61: ...61 26 ELECTRICAL DIAGRAM BECKETT OIL UNIT...

Page 62: ...62 27 ELECTRICAL DIAGRAM RIELLO OIL UNIT...

Page 63: ...s possible to find on the market options having higher or lower electrical consumption than those shown in the table below In the event that the combined electrical consumption of the installed option...

Page 64: ...64 28 4 24V ADDITIONNAL EQUIPMENT 28 5 AIR CONDITIONNING DAMPER 28 6 HUMIDIFIER...

Page 65: ...65 28 7 HEAT PUMP 29 EXPLODED VIEW AND PART LIST...

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Page 73: ...42 REAR COVER GASKET 1 16 PL56480 REAR CABINET COVER 1 17 PL56411 RIGHT ACCESS COVER FOR ELECTRICAL ELEMENT 1 18 PL56410 RIGHT PANEL FOR THE ELECTRICAL ELEMENT OPTION 1 19 SE56407 RIGHT AIR JACKET PAN...

Page 74: ...NCTION WIRE MAIN CONTROL BOARD TO LCD 1 64 SE56777 MAX CADDY TOUCH SCREEN BOARD LCD WITH HOUSING 1 65 PL48251 PC BOARD HOUSING COVER 1 66 30412 BLACK UNIVERSAL SNAP IN BUSHING 1 67 PL48250 PC BOARD HO...

Page 75: ...OVER ELECTRICAL UNIT 1 107 60202 SEQUENCER 15S X 441 1 108 60207 ALUMINUM LUG 14 6 STUD 17 64 1 109 60194 FUSE HOLDER 30A 600V PROTECTION 1 110 60237 THERMODISC L170 MANUAL RESET FOR ELECTRICAL ELEMEN...

Page 76: ...K DRAWER HANDLE 3 25 32 1 134 PA08566 BLOWER ASSEMBLY 1 135 PA08500 TOP AIR RETURN PLENUM KIT 1 136 SE45833 MAX CADDY INSTRUCTION MANUAL KIT 1 137 AC05961 PSG GREY 424C SPRAY PAINT 1 137 AC05963 METAL...

Page 77: ...o standards Given the importance of the installation PSG recommends that it is carried out by a professional certified in the Building Code so that the furnace delivers its full potential This is why...

Page 78: ...ter inspection and investigation of the defect The manufacturer may at its discretion fully discharge all obligations with respect to this warranty by refunding the wholesale price of any warranted bu...

Page 79: ...part All parts and labour costs covered by this warranty are limited according to the table below The manufacturer at its discretion may decide to repair or replace any part or unit after inspection a...