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22

 

11. TROUBLESHOOTING 

PROBLEMS

CAUSES

 

SOLUTIONS

1. Sudden drop in heating performance 
after normal heating sequences.

Ash build-up in front of the lower air 
inlet that prevents the combustion air 
from entering the combustion chamber, 
sooting up the exchangers and  flue.

Unclog the air inlet and clean the 
exchangers and flue pipe.

2. Does not heat well from the start , 
lacking draft

Barometric damper adjusted wrong 
(opens too much).  Too much 
restriction in the smoke pipe (too long 
or too many elbows).           

Adjust the barometric damper to 
maintain the draught at -.06 " W.C. 
Reduce the distance to the chimney to 
10 feet max. Use 45 degree elbows 
when possible. Do not use more than 3  
90 degree elbows.

3.Furnace burn well, plenum gets hot 
but there is little heat in the house.

Poor ventilation system design, low 
static pressure, bad cold air inlet vs 
warm air outlet ratio.

Redesign the ventilation system.

4. Furnace burn excessive amount of 
wood

The wood thermostat is always calling 
for heat (too close to a cold air draft). 
Damper constantly open. Deficient 
insulation of the house. Ash drawer 
opened or leaking air. Furnace too 
small.  

Move the thermostat. Adjust the air 
intake damper . Balance the ventilation 
system to increase the heat input in the 
room where the thermostat is located.

5. Fan start-up is too slow.

Fan “ON” setting too high.  Return air is 
too cold (temperature lower than 65 
degrees).  Limit control not well located 
in the warm air plenum.

Lower the temperature starting point.  
Usually, the limit control is set at 150 
degrees, we can under certain 
conditions, reduce this temperature. 
Reduce the fresh air flow. Relocate the 
limit control.

6. A lot of creosote, moderate heat 
output.

Wet wood, lack of draught.  Barometric 
damper not properly adjusted.  Sooted 
up chimney.

Use dry wood.  Adjust the barometric 
damper.  Clean the chimney flue and 
the furnace exchangers.

7. Furnace burns well but the plenum 
does not get hot enough.

Bad quality of wood. Too much air 
return, not enough heat outlets. 
Deficient ventilation system.

Use only well seasoned hard wood. 
Redesign the ventilation system.

IMPORTANT NOTICE

FOR INSTALLATION OF A CENTRAL HEATING SYSTEM, IT IS HIGHLY

RECOMMENDED TO CONSULT A HEATING SYSTEM VENTILATION SPECIALIST

N.B.:STOVE BUILDER INTERNATIONAL INC. IS NOT RESPONSIBLE FOR POOR

APPLIANCE PERFOMANCES, DUE TO AN IMPROPER INSTALLATION.

 
 
 

Summary of Contents for MAX CADDY

Page 1: ...NUAL THOROUGHLY BEFORE OPERATING THE FURNACE CONGRATULATIONS You have purchased one of the finest wood add on furnaces available on the market Your furnace will provide years of satisfaction and safe...

Page 2: ...IPE CONNECTOR AND DAMPER 8 DAMPER 9 COMBUSTION AIR 9 ELECTRICAL CONNECTIONS 10 THERMOSTAT 10 FAN CONTROL 11 4 OPERATING INSTRUCTIONS 11 LIGHTING 12 PREHEATING 12 HEATING 12 EARLY SIGNS OF OVERFIRED FU...

Page 3: ...rate of 0 8 G P H US to 1 2 G P H US or any gas or electric furnace with comparable heat output 1 CHIMNEY AND DRAFT This furnace must be connected to a chimney certified for wood burning heating appli...

Page 4: ...N B To minimize the frequency of the chimney cleaning buy your firewood at least one year before using it Store in a dry place in order to obtain the minimum moisture rate and optimize the efficiency...

Page 5: ...glasses in any wood stove or hardware store WARNING Avoid knocking or scratching the glass which could be damaged GLASS SPECIFICATIONS The glass is made of Neoceram type of glass 3 16 5 mm thick Do n...

Page 6: ...sary to install an outside air inlet see details in 3 INSTALLATION COMBUSTION AIR The furnace must be positioned so that the connector is as short as possible Minimize the use of 90o elbows The owner...

Page 7: ...ce in the hot air plenum The temperature rise is obtained by subtracting the cold air return temperature from that of the air exiting in the hot air plenum 3 Make the following verifications OIL CFM o...

Page 8: ...applied on the unit SEE FIGURE BELOW STATIC PRESSURE CHECK POINT MIN 0 020 W C 24 REAR WALL 45 ELBOW AIR INLET CAN BE ON LEFT OR RIGHT SIDE 6 SIDE WALL 18 CEILING HOT AIR PLENUM 6 72 1 12 MIN The fur...

Page 9: ...t s strictly forbidden to connect a solid fuel burning appliance to a chimney deserving a propane or natural gas appliance Regulation CAN CSA B365 1 Do not install a manual damper For a proper install...

Page 10: ...dow for a few minutes while lighting Take note that a house constructed or renovated in order to be airtight is liable to lack fresh air which is necessary for a proper combustion and operation of hea...

Page 11: ...connected in series appendix 1 option 2 and the fan limit control of the existing furnace is located in the plenum the divider must be installed at least 5 127 mm above the fan limit casing This divid...

Page 12: ...g and to use the low speed for continuous air circulation It is possible that the blower and motor pulleys have to be replaced in order to obtain the desired air flow through the system The use of a m...

Page 13: ...nce a smoke back draft through the air inlets PREHEATING 1 Once the kindling is well ignited or the coals revived put 2 or 3 fire logs in such a way that the flames can interlace between the logs and...

Page 14: ...IL OR OTHER SUCH MATERIALS We recommend that you burn seasoned hard wood only There are two important factors to be considered when choosing a type of wood the moisture content and the wood density Ha...

Page 15: ...ce door is closed as well as the damper if necessary lower the thermostat setting or release the chain of the damper and CLOSE the barometric damper manually If the fire gets uncontrollable due to an...

Page 16: ...es move the upper plate of the combustion chamber forward see drawing below Using the scraper clean the three exchanger pipes The accumulated dirt in the side exchangers will fall into the combustion...

Page 17: ...mantled and cleaned The smoke pipe should be inspected to detect any defect If no defect is noticed put the flue back in place otherwise it must be replaced Use only wood as a combustible Seasoned har...

Page 18: ...NCTION BOX BLACK C Y INTERLOCK BROWN BLACK FAN MOTOR EXISTING UNIT W G L2 R WHITE WHITE BLACK RED T T HONEYWELL L6064 LOW BLACK LINE FAN LIMIT 250 F OFF 110 F BLUE RED LINE LOAD HIGH ON 150 F LIMIT WO...

Page 19: ...1 2 750mm B 25 1 2 648mm C 47 1 4 1200mm D 28 1 2 724mm E 24 1 2 622mm F 44 1118mm G 22 1 8 562mm H 14 3 8 365mm FLUE 6 152mm WEIGHT 445Lb 202kg TECHNICAL DATA MODELE TEMP BTU HR STATIC PRESSURE VARIA...

Page 20: ...warm air outlet 2 x 14 damper or 4 x 12 WARM AIR SYSTEM INSTALLATION HOUSE DIMENSIONS Example 28 x 40 bungalow 1 120 sq ft 28 x 40 x 8 8 960 cu ft x 1 8 Ch air hr 16 128 Btu Exposed walls 40 40 28 28...

Page 21: ...BER 41 2 3 4 5 8 41 2 6 4 9 15 8 3 5 16 4 41 2 9 31 2 1 8 11 4 9 7 1 2 3 3 3 3 3 3 3 3 4 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 6 7 8 8 8 8 BRICK 4 5X9 SPECIAL BRICK 1 25 X 9 BRICK 4 5X9 SPECIA...

Page 22: ...1 10 APPENDIX 1 INSTALLATION OF ADD ON CADDY CADDY ADD ON EXISTING FURNACE MINIMUM DUCT SIZE 320 SQUARE INCHES R MINIMUM RADIUS 6 INCHES R R OPTION 2 DIVIDER EXISTING FURNACE CADDY ADD ON R OPTION 1 R...

Page 23: ...se Ash drawer opened or leaking air Furnace too small Move the thermostat Adjust the air intake damper Balance the ventilation system to increase the heat input in the room where the thermostat is loc...

Page 24: ...rt All parts and labour costs covered by this warranty are limited according to the table below The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and...

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