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5

3. APPLIANCE INSTALLATION  

 
Before installation, please read the instructions carefully and make sure you 
understand them: 

 
The furnace must be installed in a state of the art manner. Installation must be made in 

accordance with the CSA B.365(Canada) and NFPA 211(USA) standards concerning the 
normalization of solid fuel units.  For installation in United Sates, also refer to NFPA 
90B(USA) « Warm Heating and Air Conditioning Systems ». If modifications have to be 
made to the existing furnace, these have to be conform with the CSA B.139 (Canada) and 
NFPA 31 (USA) regulation for oil furnaces. 

 
Inspect the furnace to make sure that nothing has been damaged in the shipping.  Pull 

out the wiring kit and the instructions manual from the firebox of the furnace and the 
cleaning tools from the heat exchangers. 
 

UNIT LOCATION 

 
    The furnace must be installed where outside air supply will be sufficient for proper combustion.  
In airtight houses, it might be necessary to install an outside air inlet (see details in: «3- 
INSTALLATION» COMBUSTION AIR). 
 
    The furnace must be positioned so that the connector is as short as possible. Minimize the use 
of 90

o

 elbows. 

 

  

  The owner must ensure a proper installation to allow a safe operation of the 

appliance. 

 

MATCHING THE TRANSFER DUCT BETWEEN THE TWO HEAT 
GENERATORS 

 
Install the plenum and heating ducts in line as in option 1 of appendix 1. In series 

connection should be considered only if in line connection is not feasible. 

 
If the ducts are installed in series (appendix 1, option 2) and the oil furnace’s fan limit 

control is mounted on the plenum, the divider in the plenum must be installed at least 5” 
(127 mm) above the fan limit control casing. This divider must be air tight. 

 
Do not install connecting ducts in a way that would allow inversion of the air flow. 
 
Do not use elbows with a radius less than 6 inches (153 mm). 
 
The transfer duct between the existing furnace and the add-on must be at least 320 

square inches(0.2m

2

) and deviations radius  must be at least 6”(153mm). (see the drawing 

on the following page) 

 

Do not remove any safety device from the existing furnace. 

 

Summary of Contents for MAX CADDY

Page 1: ...NUAL THOROUGHLY BEFORE OPERATING THE FURNACE CONGRATULATIONS You have purchased one of the finest wood add on furnaces available on the market Your furnace will provide years of satisfaction and safe...

Page 2: ...IPE CONNECTOR AND DAMPER 8 DAMPER 9 COMBUSTION AIR 9 ELECTRICAL CONNECTIONS 10 THERMOSTAT 10 FAN CONTROL 11 4 OPERATING INSTRUCTIONS 11 LIGHTING 12 PREHEATING 12 HEATING 12 EARLY SIGNS OF OVERFIRED FU...

Page 3: ...rate of 0 8 G P H US to 1 2 G P H US or any gas or electric furnace with comparable heat output 1 CHIMNEY AND DRAFT This furnace must be connected to a chimney certified for wood burning heating appli...

Page 4: ...N B To minimize the frequency of the chimney cleaning buy your firewood at least one year before using it Store in a dry place in order to obtain the minimum moisture rate and optimize the efficiency...

Page 5: ...glasses in any wood stove or hardware store WARNING Avoid knocking or scratching the glass which could be damaged GLASS SPECIFICATIONS The glass is made of Neoceram type of glass 3 16 5 mm thick Do n...

Page 6: ...sary to install an outside air inlet see details in 3 INSTALLATION COMBUSTION AIR The furnace must be positioned so that the connector is as short as possible Minimize the use of 90o elbows The owner...

Page 7: ...ce in the hot air plenum The temperature rise is obtained by subtracting the cold air return temperature from that of the air exiting in the hot air plenum 3 Make the following verifications OIL CFM o...

Page 8: ...applied on the unit SEE FIGURE BELOW STATIC PRESSURE CHECK POINT MIN 0 020 W C 24 REAR WALL 45 ELBOW AIR INLET CAN BE ON LEFT OR RIGHT SIDE 6 SIDE WALL 18 CEILING HOT AIR PLENUM 6 72 1 12 MIN The fur...

Page 9: ...t s strictly forbidden to connect a solid fuel burning appliance to a chimney deserving a propane or natural gas appliance Regulation CAN CSA B365 1 Do not install a manual damper For a proper install...

Page 10: ...dow for a few minutes while lighting Take note that a house constructed or renovated in order to be airtight is liable to lack fresh air which is necessary for a proper combustion and operation of hea...

Page 11: ...connected in series appendix 1 option 2 and the fan limit control of the existing furnace is located in the plenum the divider must be installed at least 5 127 mm above the fan limit casing This divid...

Page 12: ...g and to use the low speed for continuous air circulation It is possible that the blower and motor pulleys have to be replaced in order to obtain the desired air flow through the system The use of a m...

Page 13: ...nce a smoke back draft through the air inlets PREHEATING 1 Once the kindling is well ignited or the coals revived put 2 or 3 fire logs in such a way that the flames can interlace between the logs and...

Page 14: ...IL OR OTHER SUCH MATERIALS We recommend that you burn seasoned hard wood only There are two important factors to be considered when choosing a type of wood the moisture content and the wood density Ha...

Page 15: ...ce door is closed as well as the damper if necessary lower the thermostat setting or release the chain of the damper and CLOSE the barometric damper manually If the fire gets uncontrollable due to an...

Page 16: ...es move the upper plate of the combustion chamber forward see drawing below Using the scraper clean the three exchanger pipes The accumulated dirt in the side exchangers will fall into the combustion...

Page 17: ...mantled and cleaned The smoke pipe should be inspected to detect any defect If no defect is noticed put the flue back in place otherwise it must be replaced Use only wood as a combustible Seasoned har...

Page 18: ...NCTION BOX BLACK C Y INTERLOCK BROWN BLACK FAN MOTOR EXISTING UNIT W G L2 R WHITE WHITE BLACK RED T T HONEYWELL L6064 LOW BLACK LINE FAN LIMIT 250 F OFF 110 F BLUE RED LINE LOAD HIGH ON 150 F LIMIT WO...

Page 19: ...1 2 750mm B 25 1 2 648mm C 47 1 4 1200mm D 28 1 2 724mm E 24 1 2 622mm F 44 1118mm G 22 1 8 562mm H 14 3 8 365mm FLUE 6 152mm WEIGHT 445Lb 202kg TECHNICAL DATA MODELE TEMP BTU HR STATIC PRESSURE VARIA...

Page 20: ...warm air outlet 2 x 14 damper or 4 x 12 WARM AIR SYSTEM INSTALLATION HOUSE DIMENSIONS Example 28 x 40 bungalow 1 120 sq ft 28 x 40 x 8 8 960 cu ft x 1 8 Ch air hr 16 128 Btu Exposed walls 40 40 28 28...

Page 21: ...BER 41 2 3 4 5 8 41 2 6 4 9 15 8 3 5 16 4 41 2 9 31 2 1 8 11 4 9 7 1 2 3 3 3 3 3 3 3 3 4 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 6 7 8 8 8 8 BRICK 4 5X9 SPECIAL BRICK 1 25 X 9 BRICK 4 5X9 SPECIA...

Page 22: ...1 10 APPENDIX 1 INSTALLATION OF ADD ON CADDY CADDY ADD ON EXISTING FURNACE MINIMUM DUCT SIZE 320 SQUARE INCHES R MINIMUM RADIUS 6 INCHES R R OPTION 2 DIVIDER EXISTING FURNACE CADDY ADD ON R OPTION 1 R...

Page 23: ...se Ash drawer opened or leaking air Furnace too small Move the thermostat Adjust the air intake damper Balance the ventilation system to increase the heat input in the room where the thermostat is loc...

Page 24: ...rt All parts and labour costs covered by this warranty are limited according to the table below The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and...

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