PSG PF04000, Installation And Operating Instructions Manual

Page 1: ...OMBINED FURNACES 15 18 or 20 KW and UH2000 15 18 20 or 25KW and UH3000 18 20 25 or 30KW and UH4000 18 20 25 or 30 KW and UH4500 40 50 or 60 KW All the instructions must be read carefully before instal...

Page 2: ...L 13 4 OPERATING INSTRUCTIONS 14 Control system 14 HEATING 15 EARLY SIGNS OF OVERFIRED FURNACE 15 WOOD AS HEATING FUEL 15 CHIMNEY FIRES 16 5 MAINTENANCE 16 MAINTENANCE OF THE EXCHANGERS 16 MAINTENANCE...

Page 3: ...35 ELECTRODES SETTING 36 4 APPLIANCE START UP 37 5 PROLONGED CLOSING 37 7 ELECTRICAL DIAGRAMS 39 8 TECHNICAL DATA 41 PSG LIMITED LIFETIME WARRANTY 42 REGISTER YOU WARRANTY ONLINE To receive full warra...

Page 4: ...ric and PSG Wood Oil 2 SAFETY RULES GENERAL REQUIREMENTS Never light your furnace using chemicals or other liquid fuels Never installed automatic feeder on that unit Do not burn wood coated with paint...

Page 5: ...to obtain the minimum moisture rate and optimize the efficiency Do not store wood or combustible materials within the installation minimum clearances or the space required to reload the appliance and...

Page 6: ...damaged and a replacement may be obtained from your dealer 3 APPLIANCE INSTALLATION UNIT LOCATION The furnace must be installed where outside air supply is sufficient for proper combustion In airtigh...

Page 7: ...5 ELBOW HOT AIR PLENUM 24 BOTH SIDES FOR PSG5000 24 BOTH SIDES IF WITH OIL UNIT N B THE AIR RETURN CONDUITS SHOULD BE AT LEAST EQUAL TO THE COLD AIR PLENUM DIMENSIONS Hot air plenum minimal height NOT...

Page 8: ...the joints of the evacuation pipe must be secured using three screws Make sure that each screw goes through the inner walls of both connectors male and female See pictures below showing a male female...

Page 9: ...r to be airtight is liable to lack fresh air which is necessary for a proper combustion and a proper operation of heating units In such a case when starting up the fire do not operate appliances which...

Page 10: ...minimum clearances between the ductwork and combustible material as if the wood furnace was installed as a standalone unit The ductwork and furnace should be adjusted in order to reach a static press...

Page 11: ...ON continuous operation or OFF modes WARNING USE FEEDING WIRES SUITABLE FOR 75O C WOOD ELECTRIC The high limit control on the electric unit is a manual reset thermostatic captor that is located direc...

Page 12: ...ature for more economy and comfort When the call for electric heat is completed the wood system will take over if the setting of the wood thermostat is higher than that of the electric thermostat So i...

Page 13: ...ed wood electric model uses two thermostats and they should be installed at same height FAN CONTROL The fan control setting may vary depending on the type of installation The out of service temperatur...

Page 14: ...ng The chain that links the air inlet damper to the motor must have a play of 1 8 inch When there is no call for heat the air inlet damper must be completely closed and the chain must be affixed to th...

Page 15: ...to be considered when choosing a type of wood the moisture content and the wood density Hardwood such as maple oak and beech will provide better results because of the high density and minimal tar pr...

Page 16: ...because the draft is too strong follow the same procedure as in a chimney fire except that you will have to OPEN manually the barometric draft control LOCAL FIRE DEPARTMENT Phone number ______________...

Page 17: ...ust be lubricated once a year using non detergent SAE 20 oil FILTERS The furnace must not be operated without the filters The air filters must be cleaned or replaced regularly Use the same size and pr...

Page 18: ...OAD FAN LINE HONEYWELL L6064 HIGH LINE LOW BLOWER L2 HIGH MED HIGH MED LOW LOW TERMINAL 120 V A C COMMON L1 BLUE BLACK TRANSFO JUNCTION BOX 24 V A C 24 V A C THERMOSTAT SERVO MOTOR BLACK WHITE OFF ON...

Page 19: ...2 3 FAN RED HIGH SPEED BLACK LOW SPEED WHITE COMMON ON 150 F OFF 110 F LIMIT 250 F LIMIT FAN HONEYWELL L6064 LOAD LINE LINE FAN LOAD HONEYWELL L6064 LIMIT HIGH LOW LINE RED BLACK LINE LOW HIGH WHITE B...

Page 20: ...000 0 2 0 6 12 x 24 4000 N A G 10 1 3 4 1300 128 180000 0 2 0 6 12 x 24 4000 G 12 3 4 2 N A 1800 93 180000 0 2 0 8 12 x 24 4500 G 12 3 4 2 N A 1800 121 235000 0 2 0 8 12 x 24 5000 G 12 3 4 2 N A 2600...

Page 21: ...G 2000 18 or 20KW 1100 to 1450 square feet PSG 3000 18KW PSG 3000 20 or 25KW 1400 to 2000 square feet PSG 4000 20KW PSG 4000 G 12 25 or 30KW 2000 to 3000 square feet PSG 4500 25KW PSG 4500 30KW COMMER...

Page 22: ...drawer left open Furnace too small for heating needs Unbalanced ventilation system insufficient heat near thermostat Relocate thermostat Adjust chain between damper motor and combustion air damper Bal...

Page 23: ...10 For a 6 warm air outlet 2 x 14 damper or 4 x 12 WARM AIR SYSTEM INSTALLATION HOUSE DIMENSIONS Example 28 x 40 bungalow 1 120 sq ft 28 x 40 x 8 8 960 cu ft x 1 8 Ch air hr 16 128 Btu Exposed walls...

Page 24: ...ESE DOCUMENTS READ THIS MANUAL THOROUGHLY BEFORE OPERATING THE FURNACE CAUTION CAUTION EXPLOSION OR FIRE HAZARD DO NOT ATTEMPT TO LIGHT THE FOR YOUR SAFETY DO NOT BURNER WHEN EXCESS OIL HAS STORE OR U...

Page 25: ...ust be conform to the rules of the authorities having jurisdiction and the CAN CSA B139 M 91 NFPA 31 standard regarding installation of oil burning heating appliances The installation of the connectin...

Page 26: ...ht houses the installation of an outside air intake might be required See details in 3 APPLIANCE INSTALLATION COMBUSTION AIR The owner is responsible for ensuring a proper installation to allow a salu...

Page 27: ...M OF THE FURNACE WALL 24 2 CEILING 72 6 HOT AIR PLENUM STATIC PRESSURE CHECK POINT MIN 0 20 W C 9 WALL 24 OIL UNIT SMOKE PIPE CEILING 18 18 WALL 45 ELBOW 29 8 MIN SEE FIGURE PAGE 7 N B These appliance...

Page 28: ...ney must be as short as possible Whenever possible the use of 45o elbows is recommended for a better evacuation of the smoke in the chimney for both the wood burning furnace and the oil burning unit U...

Page 29: ...04 W C BAROMETRIC DAMPER MINIMUM DRAFT IN WOOD FLUE PIPE 0 04 W C T CONNECTOR FIGURE 2 18 FURNACE CHIMNEY PIPE TYPE DIAMETER PSG 2000 6 PSG 4000 7 PSG4500 8 CEILING MINIMUM DRAFT IN WOOD FLUE PIPE 0 0...

Page 30: ...PIPE REDUCER VERIFICATION HOLE FOR OIL COMBUSTION BAROMETRIC DAMPER 5 DRAFT 0 02 W C TO 0 04 W C REDUCER 7 TO 6 MINIMUM DRAFT IN WOOD FLUE PIPE 0 04 W C CEILING VERIFICATION HOLE FOR OIL COMBUSTION BA...

Page 31: ...vacuum cleaning system In that case it is recommended to install a 4 fresh air inlet in the room or next to the room where the heating appliance is located see drawing below choose a wall which is not...

Page 32: ...in the warm air plenum on the left hand side of the appliance two holes are pre drilled on the edge to match the holes on the mounting bracket see fig 3 On the PSG3000 there are four pre drilled hole...

Page 33: ...NG The whole wiring from the distribution panel to the heating unit shall comply with the applicable electrical standards and local codes The unit should be connected to its own 15 amp 120VAC electric...

Page 34: ...ere is a call for heat the burner s fan will run for 15 seconds before the actual ignition takes place to vent the combustion chamber and generate a proper draft This will result in a smoother ignitio...

Page 35: ...CHT 0 01 TO 0 02 W C THE DRAFT OVER THE FIRE MUST BE MEASURED IN THE OPENING IN THE PULSATION TRAP E SMOKE TEST BETWEEN 0 AND 1 ON THE SHELL BACHARACH SCALE TRACES F DRAFT IN THE CHIMNEY 0 02 TO 0 04...

Page 36: ...G FOR F HEAD 7 16 5 32 1 16 NOZZLE ELECTRODE WARNING 1 REFER TO THE RATING PLATE FOR THE PUMP PRESSURE AND THE NOZZLE TYPE 2 REFER TO THE BECKETT INSTRUCTION MANUAL FOR DETAILS ON THE BECKETT PUMP 3 F...

Page 37: ...he beginning of heating season have the complete installation inspected by a qualified service man especially the lighting system and the controls SERVICE Before calling for service first check the fo...

Page 38: ...construction period Operating the furnace without filters would allow dust and other particles in the air to circulate freely and to penetrate into the fans and motors carters causing damage and poss...

Page 39: ...BURNER RELAY T T F F WHITE BLACK RED RED RED BLACK BLUE BLUE BLACK WHITE FAN 3 2 1 120 VOLT 60 HERTZ WHITE OIL LIMIT 250 F OFF 100 F ON 100 F LINE FAN LOW HIGH LOAD LINE LIMIT HONEYWELL L6064 WOOD WO...

Page 40: ...N 150 F OFF 110 F LIMIT LINE FAN HONEYWELL L6064 SERVO MOTOR WOOD THERMOSTAT BURNER RELAY F F T T LINE HIGH RED WHITE BLUE LOW WHITE 120 VOLT 60 HERTZ BLACK 2 SPEED MOTOR BLOWER FAN RELAY 1 3 2 4 5 6...

Page 41: ...000 0 65 70O A DELAVAN F3 2 3 4 110 PSI 1 3 H P UH 3000 BECKETT AFG 91 000 0 65 70O A DELAVAN F3 2 3 4 120 PSI 1 3 H P UH 4000 BECKETT AFG 120 000 0 75 70O A DELAVAN F3 2 3 4 150 PSI 1 3 H P UH 4500 B...

Page 42: ...art All parts and labour costs covered by this warranty are limited according to the table below The manufacturer at its discretion may decide to repair or replace any part or unit after inspection an...