Chapter 5: Mechanical Considerations
Pod Expansion Modules and Devices
68
Psion Teklogix Omnii HDK User Manual
To install the end-cap mounted device:
1. If the device requires connection to an internal socket:
a. If the back cover is still attached, remove the back cover as described in step 3 above.
b. Route the device cable through the top of the unit and connect it to the appropriate internal
socket on the GPS or main logic board.
c. Install eight M3x6 T10 Torx screws to secure the back cover to the main housing. Torque
the screws to 5.0 in-lb (0.56 N-m) in the sequence indicated below to ensure a consistent
seal around the perimeter.
d. Install the two M2x8 T6 Torx screws at the top of the display on the front of the unit.
Torque the screws to 2.5 in-lb (0.28 N-m).
e. If a scanner or imager pod module is used, connect the scanner intermediate flex cable to
the scanner through the pod opening, then secure the pod in place using four M3x5 T10
Torx screws. Torque the screws to 5.0 in-lb (0.56 N-m).
2. Fit the end-cap to the top of the unit.
3. Insert and tighten the four M3x6 T10 Torx screws that hold the end-cap to the top of the
unit. Torque the screws to 5.0 in-lb (0.56 N-m).
5.4.3
Pod Expansion Modules and Devices
This section describes the specifics of designing and mounting expansion devices in the pod
opening on the back of Omnii.
1
2
3
4
8
6
7
5
Table 5.7 Associated Files for Pod Expansion
Description
Filename
2D line drawings of the standard scanner pod with locations of mounting
points for the pod and for the scanner assembly
Scanner_Pod_Std_2D.dwg
Scanner_Pod_Std_2D.pdf
3D CAD models of the standard scanner pod
Scanner_Pod_Std_3D.igs
Scanner_Pod_Std_3D.stp
Table 5.8 Required Fasteners
How Used
Quantity Part Number Screw Size Torque
(in-lb)
Bit
Pod Expansion/Blanking Plate to
Main Housing
4
1005090
M3x5
5.0
T10
Scanner Assembly to Pod Expansion
4
1004945
M2.5x5
2.5
T6
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