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PTC-0110BA2UM, REV(A)

9

6.3

Battery Test

Battery Test may be invoked only if the UPS runs on AC input power, the Battery Charge level is

above 85%, the load is above 35% and the battery is not engaged in supporting Input Power Limit.

If Battery Test is denied due to low charge level, the Charge Level Bar Graph blinks once when the

Battery Test Push-button is pressed.

To test the battery, press momentarily on the Battery Test Push-button (21).  The green Battery Test

Passed LED (20) will blink for about 3 seconds (indicating that Battery Test is running).  After about

3 seconds, either the red Battery Test Failed LED (22) will turn on (and latch), indicating a bad

battery, or the green Battery Test Passed LED (20) will turn on for about 20 seconds, indicating that

battery successfully passed the test.

The Battery Test may be repeated only after at least 20 seconds have elapsed since the last test.

7.

Taking Care of the Battery

7.1

Battery Service Life

The gel lead-acid, sealed and maintenance-free battery used in the PTC-110BA-2 is of the highest

quality.  Nevertheless, it is a Limited Life Item, and its life expectancy depends upon its operating

and storage conditions.

The three most important factors that determine the life of the battery are:

Temperature

Storage Conditions

Charge-Discharge Cycles

Temperature

The battery used in the PTC-0110BA-2 is sealed and does not “dry up” or lose gasses, but its end of

service life is brought about by the gradual corrosion of the electrodes.  This process is

accelerated by high operating temperatures.  Every 10°C rise above 20°C will reduce the battery

service life by half.

Storage Conditions

When lead-acid batteries are stored for extended periods of time, lead sulfate is formed on the

negative plates and insulates them.

The sulfating rate depends on the ambient temperature and the charge level of the battery.  High

temperature and low charge level accelerate the sulfating and reduce the battery life.

In order to protect your battery from damage during storage:

  Make sure the battery is fully charged periodically (every 4 months if the temperature is

approximately 24°C, and every two months if the temperature is higher than 37°C) by operating

the UPS for at least four hours.

  Store the batteries in a cool place (may be stored separately from the UPS).

  Never store a discharged battery !!!

Summary of Contents for PTC-0110BA-2

Page 1: ...g Company AG UNINTERRUPTIBLE POWER SYSTEM 400Hz IN 60Hz OUT SINGLE PHASE 1kW 2kVA PTC 0110BA 2 MADE IN THE U S A USER S MANUAL P T C Production Trading Co AG P O Box CH 6330 Cham Switzerland Phone 41...

Page 2: ...8 6 3 Battery Test 9 7 Taking Care of the Battery 9 7 1 Battery Service Life 9 7 2 Replacing the Battery Pack 10 8 Communications and Remote Control 11 8 1 Dry Contacts Interface 11 8 1 1 Option 0 St...

Page 3: ...do not turn off the UPS The unit should only be plugged into an approved double pole and fused 20A electrical outlet The Replaceable Battery Pack of the 37 110BA 2 P N M357380 contains lead acid batte...

Page 4: ...microcontroller based Control Circuit The AC DC Converter is a high frequency switching converter that provides 320VDC to the DC AC inverter The AC DC converter draws clean sine input current waveform...

Page 5: ...ILTER VARISTOR AC DC CONVERTER DC AC INVERTER CONTROL MONITOR BATTERY CHARGER BATTERY PACK 24VDC 24VRTN INPUT ON OFF SWITCH MASTER ON OFF SWITCH REMOTE ON OFF SWITCH 2 POLES INPUT CONTACTOR 2 POLES OU...

Page 6: ...1 is the input connector J2 is the output of the UPS Figure 2 below shows the electrical power connections of the 37 110BA 2 After the unit is installed and ready to be turned ON see paragraph 6 1 Tur...

Page 7: ...ts See Figure 3 1 Removable air filter of the Power Conditioner s cooling air 2 Visual Indicators and Switches for detailed view see Figure 4 3 Air Inlet of main UPS heatsink 4 Input ON OFF Switch 5 M...

Page 8: ...ellow 12 Alarm Off Push button 13 Low Battery Warning LED blinking yellow 14 Overload Shutdown LED red 15 Overtemperature Warning LED blinking yellow 16 Overtemperature Shutdown LED red 17 Load Level...

Page 9: ...sition Turning the remote ON OFF switch ON and OFF will turn the UPS ON and OFF Please see paragraph 8 3 6 2 Visual Indicators 6 2 1 Normal Operation When the UPS is running on AC input power and both...

Page 10: ...sition Turning the remote ON OFF switch ON and OFF will turn the UPS ON and OFF Please see paragraph 8 3 6 2 Visual Indicators 6 2 1 Normal Operation When the UPS is running on AC input power and both...

Page 11: ...do not turn off the UPS The unit should only be plugged into an approved double pole and fused 20A electrical outlet The Replaceable Battery Pack of the 37 110BA 2 P N M357380 contains lead acid batte...

Page 12: ...ertheless it is a Limited Life Item and its life expectancy depends upon its operating and storage conditions The three most important factors that determine the life of the battery are Temperature St...

Page 13: ...ector access cover Remove screws e Disconnect the connector by pulling upward f Unscrew the right battery s screws on the top and three screws on the right side of the UPS marked by a B on the top and...

Page 14: ...O Not Battery Operation 3 5 System Common Ground 6 N C 7 O Battery Voltage Low 4 8 O UPS On 5 9 O Input Power Loss Battery operation 3 Notes to Table 1 1 Pin 1 is shorted to pin 2 when any one of the...

Page 15: ...9 N C Notes to Table 2 1 Connecting 5 to 12Vdc to pin 6 to pin 1 causes the UPS to shutdown if in Battery Mode latched 2 If AC input is good pin 7 is shorted to pin 2 and pin 3 is open If AC input is...

Page 16: ...lly shorted to J3 pin 9 not used by RS232 link 8 3 Remote ON OFF Interface J5 Important note The PTC 0110BA 2 is shipped with a matting connector plugged into J5 with a jumper that enables the unit If...

Page 17: ...cy Waveform 115Vac 3 grounded neutral see Note 1 2000VA 1000W 60Hz 0 2 digitally synthesized from a crystal oscillator Sinusoidal THD 2 linear load 4 non linear BATTERY Type Capacity Charger Protectio...

Page 18: ...us lamps Input OK and Input Fail status lamps On Batt status lamp Batt Passed and Batt Failed lamps for battery self test Low Batt warning lamp Overload Shutdown status lamp Overtemp warning and Overt...

Page 19: ...vel Charge Level status of all User Programmable Options and failure diagnostic Commands UPS Shutdown UPS Standby Initiate Battery Test Enable Disable Periodic Battery Test Enable Disable Battle Mode...

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