Pulsar PCE6020TKN, Owner'S Manual

Page 1: ...ESTIONS OR NEED SERVICE 1 866 591 8921 www pulsar products com WARNING To Reduce The Risk Of Injury User Must Read And Understand Instruction Manual 3 GALLON PANCAKE AIR COMPRESSOR OWNER S MANUAL PCE6...

Page 2: ...recautions 15 Basic Air Compressor Components 16 Assembling the Air Compressor 16 Compressor Controls 18 Electrical Power Requirements 19 Breaking In The Pump 21 Operating Instructions 21 Maintenance...

Page 3: ...ecting and using compressor thoroughly inspect each air tool for damage Check entire tool assembly for any signs of damage or corrosion Check all assembly screws bolts nuts and fasteners confirm that...

Page 4: ...AND PROPERTY DAMAGE READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT WHEN USING AIR TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK O...

Page 5: ...tank Drain the condensed water from the tank after each use to reduce rusting If a leak is detected in the tank replace the tank immediately Do not weld drill or modify the air tank of this compresso...

Page 6: ...ed by the stream can cause injury Tool attachments can be become loose or break and fly apart propelling particles at the operator and others in the work area How to prevent it Always wear ANSI approv...

Page 7: ...ols or accessories could cause an explosion resulting in serious injury How to prevent it Never operate tools near flammable substances such as gasoline cleaning solvents etc Work in a clean well vent...

Page 8: ...and cut off tools generate dust and abrasive materials which can be harmful to human lungs and respiratory system Some materials such as adhesives and tar contain chemicals whose vapors could cause re...

Page 9: ...by accident during maintenance or tool changes Air tools can cause the work piece to move upon contact leading to injury Loss of control of the tool can lead to injury and or injury to others Poor qua...

Page 10: ...wrenches before turning the tool on DO NOT use inflator nozzles for duster applications Remove air hose to lubricate or add grinding attachments sanding discs drills etc Never carry the tool by the ho...

Page 11: ...specific tools Maintain the tool with care Keep a cutting tool sharp and clean A properly maintained tool with sharp cutting edges reduces the risk of binding and is easier to control Check for misal...

Page 12: ...coming in contact with hidden electrical wiring could cause electrocution or death How to prevent it Never attach electrical wiring with energized tools Avoid body contact with grounded surfaces such...

Page 13: ...an become entangled in hair clothing jewelry and other loose objects resulting in injury How to prevent it Never wear loose fitting clothes or apparel that contain loose straps ties etc which could be...

Page 14: ...capable of causing serious injury The pump and manifold generate high temperatures How to prevent it Keep the working part of the tool away from hands and body Do not touch the pump manifold or trans...

Page 15: ...ncture Inspect them weekly for weak or worn spots and replace if necessary To reduce the risk of electric shock do not expose to rain Store indoors Never operate the compressor if the power cord or pl...

Page 16: ...motor and relieves air pressure in the pump and transfer tube when the air pressure in the tank reaches the kick out pressure As compressed air is used and the pressure level in the tank drops to the...

Page 17: ...If the unit has been damaged in transit contact the carrier and complete a damage claim Do this immediatly because there are time limitations to damage claims The carton should contain Air Compressor...

Page 18: ...valve to relieve air pressure in the tank Tank Pressure Gauge This gauge measures the pressure level of the air stored in the tank It is not adjustable by the operator and does not indicate line press...

Page 19: ...h starting that causes the motor overload protection system circuit breaker to trip especially in cold conditions Note A circuit breaker is recommended If the air compressor is connected to a circuit...

Page 20: ...NG WIRE Extension Cord Use the chart on the right for the proper extension cord length Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the p...

Page 21: ...switch to the OFF position 6 Close the petcock Turn in the clockwise direction 7 Turn the power switch to the ON position The compressor will start and fill the tank to the kick out pressure and stop...

Page 22: ...URE DO NOT EXCEED OPERATING PRESSURE OF THE TOOL OR ACCESSORY BEING USED 5 Adjust the regulator to the working pressure of the tool never exceed 90 PSI Shut down 1 Turn the power switch to the OFF pos...

Page 23: ...Manual Compressor cont d MAINTENANCE WARNING TO AVOID PERSONAL INJURY ALWAYS SHUT OFF AND UNPLUG THE COMPRESSOR AND RELIEVE ALL AIR PRESSURE FROM THE SYSTEM BEFORE PERFORMING ANY SERVICE ON THE AIR C...

Page 24: ...ny of the hoses or pipe connections will substantially reduce the performance of your air compressor If you suspect a leak spray a small amount of soapy water with spray bottle If bubbles appear repai...

Page 25: ...ot large enough for job Check air requirement of accessory If it is higher than CFM and pressure by compressor you need a larger compressor Most accessories are rated at 25 of actual CFM while running...

Page 26: ...ome applications Compressor not large enough If pressure drops too low adjust regulator while accessory is used Check air requirement of accessory it may be higher than CFM pressure supplied by compre...

Page 27: ...Low voltage Furnish adequate power Defective pressure switch bleeder valve Replace pressure switch bleeder valve Pressure relief valve opens Tank pressure exceeded normal operating pressure Replace p...

Page 28: ...for low voltage and proper extension cord size Disconnect other applications from circuit Operate compressor on a dedicated circuit Check valve stuck open Remove and clean or replace If bleeder valve...

Page 29: ...re point that stops the compressor from increasing the pressure in the tank above a certain level Well ventilated A means of providing fresh air in exchange for dangerous exhaust or vapors ASME Americ...

Page 30: ...oducts Inc with regard to this limited warranty shall be final This warranty gives you specific legal rights and you may also have other rights which vary from state to state RESPONSIBILITY OF ORIGINA...

Page 31: ...required oil adjustments or other installation and start up costs Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable peri...