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31

Air Compressor 

PARTS LISTING

PCE6060K-01

Crankcase

PCE6060K-36

Bolt

PCE6060K-02

Crank shaft

PCE6060K-37

Fan

PCE6060K-03

Gasket

PCE6060K-38

Rear bearing crank

PCE6060K-04

Crank case cover PCE6060K-39

Stator

PCE6060K-05

Bolt

PCE6060K-40

Bearing

PCE6060K-06

Gasket

PCE6060K-41

Rotator

PCE6060K-07

Oil glass

PCE6060K-42

Bearing

PCE6060K-08

Bolt

PCE6060K-43

Oil sealing

PCE6060K-09

Spring

PCE6060K-44

Pressure switch

PCE6060K-10

Breath

PCE6060K-45

Pressure gauge

PCE6060K-11

Bolt

PCE6060K-46

Bolt

PCE6060K-12

Connecting rod

PCE6060K-47

Support

PCE6060K-13

Circlip

PCE6060K-48

Spring

PCE6060K-14

Pistion pin

PCE6060K-49

Regualtor

PCE6060K-15

Piston

PCE6060K-50

Air cock

PCE6060K-16

Piston ring

PCE6060K-51

Safety valve

PCE6060K-17

Gasket

PCE6060K-52

Unloading pipe

PCE6060K-18

Cylinder

PCE6060K-53

Exhaust pipe

PCE6060K-19

Spring

PCE6060K-54

Check valve

PCE6060K-20

Screw

PCE6060K-55

Tank

PCE6060K-21

Nut

PCE6060K-56

Bolt

PCE6060K-22

Valve gasket

PCE6060K-57

Washer

PCE6060K-23

Valve

PCE6060K-58

Wheel

PCE6060K-24

Valve Plate

PCE6060K-59

Washer

PCE6060K-25

Gasket

PCE6060K-60

Nut

PCE6060K-26

Head Gasket

PCE6060K-61

Drain cook

PCE6060K-27

Elbow exhust

PCE6060K-62

Bolt

PCE6060K-28

Cylinder head

PCE6060K-63

Nut

PCE6060K-29

Spring

PCE6060K-64

Washer

PCE6060K-30

Bolt

PCE6060K-65

Cushin foot

PCE6060K-31

#KTſNVGT

PCE6060K-66

Washer

PCE6060K-32

Capacitance

PCE6060K-67

Bolt

PCE6060K-33

Spring

PCE6060K-68

Handle

PCE6060K-34

Bolt

PCE6060K-69

Electrical wire

PCE6060K-35

Cover

PCE6060K-70

Plug

 PART NO.

 PART NO.

DESCRIPTION

DESCRIPTION

32

Owner’s Manual 

LIMITED WARRANTY

Pulsar Products, Inc. warrants to the original purchaser who uses the product in a consumer

application (personal, residential or household usage) that all products covered under this

warranty are free from defects in material and workmanship for one year from the date of

purchase. All products covered by this limited warranty which are used in commercial

applications (i.e. income producing) are warranted to be free of defects in material and

workmanship for 90 days from the date of original purchase. Products covered under this

warranty include air compressors, air tools, service parts, pressure washers and generators.

Pulsar Products, Inc. will repair or replace at  Pulsar Products, Inc. sole option, products or

components which have failed within the warranty period. Service will be scheduled

according to the normal work flow and business hours at the service center location, and

the availability of replacement parts. All decisions of 

Pulsar Products, Inc.  with regard to this

limited warranty shall be final. This warranty gives you specific legal rights, and you may 

also have other rights which vary from state to state.

RESPONSIBILITY OF ORIGINAL PURCHASER (Initial User):

To process a warranty claim on this product, DO NOT return item to the retailer. The

product must be evaluated by an Authorized Warranty Service Center. For the location of

the nearest Authorized Warranty Service Center contact the retailer or place of purchase.

Retain original cash register sales receipt as proof of purchase for warranty work.

Use reasonable care in the operation and maintenance of the product as described in the

Owner’s Manual(s).

Deliver or ship the product to the nearest Authorized Warranty Service Center. Freight

costs, if any, must be paid by the purchaser.

Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation.

Contact the nearest Authorized Warranty Service Center that provides on-site service calls

for service call arrangements.

If the purchaser does not receive satisfactory results from the Authorized Warranty Service

Center, the purchaser should contact Pulsar Products, Inc..

Summary of Contents for PCE6060K

Page 1: ...ns 15 Basic Air Compressor Components 16 Assembling the Air Compressor 16 Compressor Controls 18 Electrical Power Requirements 19 Breaking In The Pump 21 Operating Instructions 21 Maintenance 23 Storage 24 Service 24 Troubleshooting 25 Glossary Terms 29 Parts Listing 30 2 Limited Warranty 32 Owner s Manual ...

Page 2: ...t In Personal Injury Property Damage And Or Voiding Of Your Warranty Pulsar Products Inc Will Not Be Liable For Any Damage Because Of Failure To Follow These Instruc tions 4 SAFETY GUIDELINES DEFINITIONS This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS The following symbols help you recognize this info...

Page 3: ...JXODWHG VR QRW WR H FHHG WKH PD LPXP SUHVVXUH UDWLQJ RI WKH WRRO 5HOLHYH DOO SUHVVXUH LQ WKH KRVH Eefore attaching or UHPRYLQJ DFFHVVRULHV R QRW WDPSHU ZLWK WKH SUHVVXUH VZLWFK RU UHOLHI YDOYH IRU DQ UHDVRQ RLQJ VR YRLGV DOO ZDUUDQWLHV 7KH KDYH EHHQ SUHVHW DW WKH IDFWRU IRU WKH PD LPXP SUHVVXUH RI WKLV XQLW 3HUVRQDO LQMXU DQG RU SURSHUW GDPDJH PD UHVXOW LI WKH SUHVVXUH VZLWFK RU WKH UHOLHI YDOYH D...

Page 4: ... FDSDEOH RI H FHHGLQJ SVL OZD V YHULI SULRU WR XVLQJ WKH WRRO WKDW WKH DLU VRXUFH KDV EHHQ DGMXVWHG WR WKH UDWHG DLU SUHVVXUH UDQJH 1HYHU VSUD IODPPDEOH OLTXLGV LQ D FRQILQHG DUHD R QRW VSUD ZKHUH VSDUNV RU IODPHV DUH SUHVHQW R QRW VPRNH ZKLOH VSUD LQJ HHS FRPSUHVVRU DV IDU IURP VSUD DUHD DV SRVVLEOH Air Compressor 8 Owner s Manual Hazard Warnings cont d RISK OF HEARING LOSS What could happen RQJ ...

Page 5: ...QJ LI WKH WRRO LV GDPDJHG 7KH FRPSUHVVRU XQLW VWDUWV DXWRPDWLFDOO 6HULRXV LQMXU FRXOG RFFXU IURP FRQWDFW ZLWK PRYLQJ SDUWV Air Compressor 10 Owner s Manual Hazard Warnings cont d RISK OF INJURY cont d How to prevent it 5HPRYH WKH DLU KRVH ZKHQ WKH WRRO LV QRW LQ XVH DQG VWRUH WRRO LQ D VHFXUH ORFDWLRQ DZD IURP WKH UHDFK RI FKLOGUHQ DQG RU XQWUDLQHG XVHUV 8VH RQO SDUWV IDVWHQHUV DQG DFFHVVRULHV UHF...

Page 6: ...UHVVXUH IURP WKH V VWHP EHIRUH VHUYLFLQJ WKH FRPSUHVVRU RU ZKHQ WKH FRPSUHVVRU LV QRW LQ XVH R QRW RSHUDWH WKH XQLW ZLWK WKH VKURXG UHPRYHG Air Compressor 12 Owner s Manual Hazard Warnings cont d RISK OF ELECTRIC SHOCK What could happen 8VLQJ DLU WRROV DWWDFKHG GLUHFWO WR HOHFWULFDO ZLULQJ FDQ UHVXOW LQ HOHFWURFXWLRQ RU GHDWK PSURSHU HOHFWULFDO FRQQHFWLRQV FDQ UHVXOW LQ ILUHV HOHFWURFXWLRQ RU GHDW...

Page 7: ...MHZHOU ZDWFKHV EUDFHOHWV QHFNODFHV HWF ZKLFK PLJKW EHFRPH FDXJKW LQ WKH WRRO HHS RXU KDQGV DZD IURP PRYLQJ SDUWV 7LH XS RU FRYHU ORQJ KDLU Air Compressor 14 Owner s Manual Hazard Warnings cont d RISK OF CUT OR BURNS What could happen 7RROV ZKLFK FXW VKHDU GULOO VWDSOH SXQFK FKLVHO HWF DUH FDSDEOH RI FDXVLQJ VHULRXV LQMXU 7KH SXPS DQG PDQLIROG JHQHUDWH KLJK WHPSHUDWXUHV How to prevent it HHS WKH ZR...

Page 8: ... QVSHFW WKHP IRU ZHDN RU ZRUQ VSRWV DQG UHSODFH LI QHFHVVDU 7R UHGXFH WKH ULVN RI HOHFWULF VKRFN GR QRW H SRVH WR UDLQ 6WRUH LQGRRUV 1HYHU RSHUDWH WKH FRPSUHVVRU LI WKH SRZHU FRUG RU SOXJ LV GDPDJHG 7DNH WKH HTXLSPHQW WR QHDUHVW DXWKRUL HG VHUYLFH FHQWHU DQG D WHFKQLFLDQ ZLOO UHSODFH LW WARNING The power cord on this product contains lead a chemical known to the state of California to cause cancer...

Page 9: ...17 Air Compressor the and from also 18 Owner s Manual Air Pressure Gauge Air Pressure Regulator Quick Connect Outlets Moisture Release Valve this ...

Page 10: ...longer air hose to reach the area where the air is needed If use of an extension cord cannot be avoided the cord should be no longer than 100 feet and be a minimum wire size of 14 gauge AWG 20 Owner s Manual Compressor cont d ELECTRICAL POWER REQUIREMENTS cont d This product is for use on a nominal 110 volt circuit An outlet having the same configuration as the plug No adapter should be used with ...

Page 11: ...itch to the OFF position 2 Close the tank petcock Turn in the clockwise direction 3 Plug in the power cord Air Compressor 22 Owner s Manual Compressor cont d OPERATING INSTRUCTIONS WARNING HIGH TEMPERATURES ARE GENERATED BY THE ELECTRIC MOTOR AND THE PUMP TO PREVENT BURNS OR OTHER NJURIES I DO NOT TOUCH THE COMPRESSOR WHILE IT IS RUNNING ALLOW IT TO COOL I BEFORE HANDLING OR SERVICING KEEP CHILDRE...

Page 12: ...uickly it will overflow and appear to be full Crankcase oil capacity is approximately 16 fluid ounces Replace the oil fill plug Drain and refill the compressor oil after the first 100 hours of operation then every 300 hours of use The oil should be filled to the middle of the oil level window OIL OIL LEVEL WINDOW 24 Owner s Manual Compressor cont d MAINTENANCE cont d Relieve the air pressure in th...

Page 13: ... Owner s Manual Compressor cont d TROUBLE SHOOTING cont d Excessive starting and stopping while not in use LWWLQJV OHDN KHFN WKH ILWWLQJV ZLWK VRDS ZDWHU 7LJKWHQ RU UHVHDO OHDNLQJ ILWWLQJV 2 127 29 57 7 1 5HSODFH ZRUQ SDUWV DQG UHDVVHPEOH ZLWK QHZ VHDOV 5HSODFH DQ UHJXODWRU LQWHUQDO SDUWV 7KH 5HJXODWHG SUHVVXUH JDXJH UHDGLQJ GURSV ZKHQ D WRRO LV EHLQJ XVHG This is normal in some applications RPSUH...

Page 14: ...ORDG VZLWFK ZLOO DXWRPDWLFDOO UHVHW 7KLV PD WDNH VHYHUDO PLQXWHV Air Compressor 28 Owner s Manual Compressor cont d TROUBLE SHOOTING cont d Motor will not run cont d IXVH EORZQ RU FLUFXLW EUHDNHU WULSSHG 5HSODFH WKH EORZQ IXVH RU UHVHW WKH FLUFXLW EUHDNHU R QRW XVH D IXVH RU FLUFXLW EUHDNHU ZLWK D KLJKHU UDWLQJ WKDQ VSHFLILHG IRU RXU FLUFXLW KHFN IRU D SURSHU IXVH XVHWURQ W SH 7 LV DFFHSWDEOH KHFN...

Page 15: ...LGLQJ IUHVK DLU LQ H FKDQJH IRU GDQJHURXV H KDXVW RU YDSRUV 60 PHULFDQ 6RFLHW RI 0HFKDQLFDO QJLQHHUV QGLFDWHV WKDW WKH FRPSRQHQWV DUH PDQXIDFWXUHG WHVWHG DQG LQVSHFWHG IRU WKH H FOXVLYH XVH RI WKH DLU FRPSUHVVRU 6 DQDGLDQ 6WDQGDUGV VVRFLDWLRQ QGLFDWHV WKDW WKH SURGXFWV WKDW KDYH WKLV PDUNLQJ KDYH EHHQ PDQXIDFWXUHG WHVWHG DQG LQVSHFWHG WR VWDQGDUGV WKDW DUH VHW E 6 7KHVH SURGXFWV DOVR FRQILUP WR 8 ...

Page 16: ... under this warranty are free from defects in material and workmanship for one year from the date of purchase All products covered by this limited warranty which are used in commercial applications i e income producing are warranted to be free of defects in material and workmanship for 90 days from the date of original purchase Products covered under this warranty include air compressors air tools...

Page 17: ... required oil adjustments or other installation and start up costs Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable period of use Merchandise sold by Pulsar Products Inc which has been manufactured by and identified as the product of another company such as gasoline engines The product manufacturer s warranty if any w...

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