Pulsar PG1202S, Operator'S Manual

Page 1: ...Generator OPERATOR SMANUAL ITEM PG1202S Warning The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm...

Page 2: ...enerator 11 Power Management 12 Cold Weather Operation 12 MAINTENANCE 13 Pre OperationSteps 13 After Each Use 13 Maintenance Schedule 13 Air Filter 14 Checking Spark Plug 14 Draining Fuel Tank and Car...

Page 3: ...Head System Assy 21 Cylinder Barrel 22 Piston and Crankshaft Connecting Rod System Assy 23 Recoil Starter System Assy 24 Carburetor System Assy 25 Flywheel System Assy 26 Ignition System Assy 27 Contr...

Page 4: ...y electrical power to operate tools appliances camping equipment lighting or serve as a back up power source during power outages AC Output Rated Wattage 900W Rated Voltage 120V Rated Frequency 60Hz R...

Page 5: ...h If you start to experience any of these symptoms IMMEDIATELY get fresh air and seek medical attention Never use indoors in a covered area or in a confined space even if doors and windows are open In...

Page 6: ...overfill fuel tank If fuel spills move the unit at least 30 feet away from the spill and wipe up any remaining fuel on the unit before starting the engine Never smoke while operating or fueling this u...

Page 7: ...ry or death to electric utility workers WARNING Generator must be properly grounded to prevent electrocution Only operate generator on a level surface Always connect the nut and ground terminal on the...

Page 8: ...PG1202S MANUAL FEATURES 1 Handle 2 Fuel Cap 3 Fuel Tank 4 Fuel Shut Off 5 Recoil Starter 6 Engine On Off Switch 7 Throttle Lever 8 Air Cleaner 9 Control Panel 10 Generator 11 Muffler 12 Cylinder...

Page 9: ...e all items from the box Make sure all items listed on the packing list are included and not damaged Packing List Check all loose parts to the following list Description Qty Generator 1 Quick Start Gu...

Page 10: ...tor protects you from electric shock that results from a build up of static electricity or undetected ground faults How to Start Engine WARNING Generator must be properly grounded to prevent electrocu...

Page 11: ...PG1202S MANUAL Pull the starter grip lightly until you feel resistance then pull briskly to start the engine Move the choke lever to the OPEN position...

Page 12: ...til it has been checked and or repaired by a qualified technician Never start or stop engine with electrical devices plugged in to the receptacles Failure to do so could damage the generator and or co...

Page 13: ...Length 230V 8 Wire 10 Wire 12 Wire 14 Wire 16 Wire 2 5 600 X 1000 ft 600 ft 375 ft 250 ft 5 1200 X 500 ft 300 ft 200 ft 125 ft 7 5 1800 X 350 ft 200 ft 125 ft 100 ft 10 2400 X 250 ft 150 ft 100 ft 50...

Page 14: ...additional load plugged into the generator if solid state equipment such as television set is used A power line conditioner is recommended for some solid state applications Wattage Reference Guide Wa...

Page 15: ...humid conditions where temperatures drop to 40 F 4 C the carburetor and or crankcase breather system may begin to freeze To prevent icing take the following steps 1 Replace any old fuel with clean fre...

Page 16: ...r Daily Clean Debris Annually 25 hr Use Check and Clean Air Cleaner Check Muffler Annually 100 hr Use Service Spark Plug Replace with NGK BP6ES Champion N9YC or equivalent Check Clean Fuel Filter Insp...

Page 17: ...ug is worn replace only with an equivalent replacement part Spark plug should be replaced annually BOSCH F7TC NGK BP6ES CHAMPION N9YC or Equivalent Fig 11 Fig 12 Draining Fuel Tank and Carburetor To h...

Page 18: ...causing acid and gum deposits in the fuel system and carburetor For long term storage drain the fuel Store the generator indoors to prevent freezing The generator must be Shipped Run and Stored in th...

Page 19: ...RAMS Rotor Stator R1 R2 D1 D2 FC1 FC2 S C Over Volt Protective Resistance Spin Rectifier Rotor Pole Winding Stator Auxiliary Winding DC MC1 MC2 C D3 Stator DC Winding Stator Main Winding Capacitor Sin...

Page 20: ...fuel 5 Spark plug wire disconnected from spark plug 6 Bad spark plug 7 Water in fuel 8 Fuel valve is in OFF position 9 Over choking 10 Rich fuel mixture 11 Intake valve stuck open or closed 12 Loss of...

Page 21: ...or components and labor 12 Month Limited coverage on generator engine and alternator components parts only Personal use means personal residential household use or recreational use by the retail consu...

Page 22: ...duct has been sold as is or where the factory applied serial number has been removed Refurbished used demonstration or floor models are not covered by this warranty Where Warranty is Valid For warrant...

Page 23: ...wo stroke lubrication Gasoline and oil mixing ratio 50 1 Displacement 72cc Starting System Recoil Electronic Ignition Spark Plug F6TC LD Cooling System Forced Air Decibel Ratio 76dB Rated Output 72cc...

Page 24: ...PG1202S MANUAL PARTS LIST...

Page 25: ...M6 12 2 PG1202S A 02 CYLINDER AIR SHROUD 3 PG1202S A 03 NUT M6 18 4 PG1202S A 04 STUD BOLT M6 110 5 PG1202S A 05 FLANGE BOLT M6 105 6 PG1202S A 06 SPARK PLUG 7 PG1202S A 07 CYLINDER HEAD 8 PG1202S A...

Page 26: ...55 2 PG1202S B 02 FLANGE BOLT M6 45 3 PG1202S B 03 OIL SEAL 30 20 7 4 PG1202S B 04 RUBBER PAD 5 PG1202S B 05 CRANKCASE LEFT 6 PG1202S B 06 BEARING 6004 7 PG1202S B 07 SPEED REGULATION FORK 47 8 PG1202...

Page 27: ...ystem Assy C No Parts No Description 1 PG1202S C 01 COMPRESSION RING A 2 PG1202S C 02 COMPRESSION RING B 3 PG1202S C 03 PISTON 4 PG1202S C 04 PISTON PIN 5 PG1202S C 05 PISTON PIN CLIP 10mm 6 PG1202S C...

Page 28: ...ING COVER 2 PG1202S D 02 STARTER KNOB 3 PG1202S D 03 RECOIL STARTER ROPE 4 PG1202S D 04 START RETURN SPRING 5 PG1202S D 05 RECOIL STARTER REEL 6 PG1202S D 06 BEARING PLATE 7 PG1202S D 07 DRIVE PLATE 8...

Page 29: ...No Parts No Description 1 PG1202S E 01 AIR INLET VALVE BODY GASKET 2 PG1202S E 02 AIR INLET VALVE BODY 3 PG1202S E 03 FLANGE BOLT M6 20 4 PG1202S E 04 CARBURETOR GASKET IN 5 PG1202S E 05 CARBURETOR AS...

Page 30: ...PG1202S MANUAL Flywheel System Assy F No Parts No Description 1 PG1202S F 01 FLANGE NUT M10 1 25 2 PG1202S F 02 FLYWHEEL...

Page 31: ...ion System Assy G No Parts No Description 1 PG1202S G 01 FLANGE BOLT M6 12 2 PG1202S G 02 MAGNETO 3 PG1202S G 03 LOCATINGT 4 PG1202S G 04 HIGH VOLTAGE SET 5 PG1202S G 05 STOP SWITCH CORD 6 PG1202S G 0...

Page 32: ...RNING SPRING 5 PG1202S H 05 FLANGE NUT M6 6 PG1202S H 06 SHIFTET 7 PG1202S H 07 GOVERNOR ARM 8 PG1202S H 08 BOLT M6 20 9 PG1202S H 09 THROTTLE RETURN SPRING 10 PG1202S H 10 GOVERNOR ROD 11 PG1202S H 1...

Page 33: ...PG1202S MANUAL Muffler System Assy I No Parts No Description 1 PG1202S I 01 FLANGE BOLT M6 12 2 PG1202S I 02 MUFFLER COMP 3 PG1202S I 03 MUFFLER GASKET...

Page 34: ...J 02 CLAMP 3 PG1202S J 03 FUEL TUBE 4 PG1202S J 04 FUEL CONTROL VALVE 5 PG1202S J 05 FUEL TANK 6 PG1202S J 06 FUEL FILTER 7 PG1202S J 07 FUEL CUP 8 PG1202S J 08 FUEL CAP 9 PG1202S J 09 HANDLE 10 PG120...

Page 35: ...G1202S K 07 SPRING WASHER 6 8 PG1202S K 08 WASHER 6 9 PG1202S K 09 CONTROL PANEL 10 PG1202S K 10 CAPACITOR 11 PG1202S K 11 PLATE SCREW ST4 16 12 PG1202S K 12 TUBE 6 13 PG1202S K 13 PLATE COVER 14 PG12...

Page 36: ...01 STATOR ASSY 2 PG1202S L 02 ROTOR COMP 3 PG1202S L 03 FLANGE BOLT M8 155 4 PG1202S L 04 RUBBER PAD 5 PG1202S L 05 GENERATOR STAY 6 PG1202S L 06 FLANGE BOLT M6 80 7 PG1202S L 07 FLAT SCREW M4 20 8 P...