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modifications to the carburetor. If you always operate your generator at altitudes above 5,000 feet 
(1,500 meters), have your dealer perform this carburetor modification. This engine, when operated at 
high altitude with the carburetor modifications for high altitude use, will meet each emission standard 
throughout its useful life. Even with carburetor modification, engine horsepower will decrease about 
3.5% for each 1,000-foot (300-meter) increase in altitude. The effect of altitude on horsepower will be 
greater than this if no carburetor modification is made.   

 

When the carburetor has been modified for high altitude operation, the air/fuel mixture will be too 
lean for low altitude use. Operation at altitudes below 5,000 feet (1,500 meters) with a modified 
carburetor may cause the engine to overheat and result in serious engine damage.   

 

MAINTENANCE 

 

The Importance of Maintenance.   
Good maintenance is essential for safe, economical, and trouble-free operation. It will also help 
reduce air pollution.   

 

Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in 
which you can be seriously injured or killed.   
Always follow the inspection and maintenance recommendations and schedules in this instruction 
manual.  

 

Maintenance Safety   

 

Make sure the engine is off before you begin any maintenance or repairs.   

 

Let the engine and exhaust system cool before touching. 

 

To reduce the possibility of fire or explosion, be careful when working around gasoline. Use only 
a nonflammable solvent, not gasoline, to clean parts. Keep cigarettes, sparks, and flames away 
from all fuel-related parts.   

 
 
Maintenance Schedule 

 

Remember that this schedule is based on the assumption that your machine will be used for its 
designed purpose. Sustained high-load or high-temperature operation, or use in unusually wet or dusty 
conditions, will require more frequent service. 

 

 

 

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Summary of Contents for PG3500

Page 1: ...3500 3500 1 866 591 8921 ...

Page 2: ...ectrical shock if misused Do not expose the generator to moisture rain or snow Do not let the generator get wet and do not operate it with wet hands These labels warn you of potential hazards that can cause serious injury Read them carefully 1 ...

Page 3: ...could result in electrocution Keep the generator dry If the generator is stored outdoors unprotected from the weather check all of the electrical components on the control panel before each use Moisture or ice can cause a malfunction or short circuit in electrical components which could result in electrocution Do not connect to a building electrical system unless a qualified electrician has instal...

Page 4: ...ATOR COMPONENTS 4 WATTAGE REFERENCE CHART 6 PRE OPERATION CHECK 7 STARTING THE GENERATOR 8 STOPPING THE GENERATOR 8 OPERATION INSTRUCTIONS 9 MAINTENANCE 10 STORAGE 13 TROUBLESHOOTING 14 SPECIFICATIONS 15 WIRING DIAGRAM 16 OPTIONAL EQUIPMENT 17 3 ...

Page 5: ...Control panel Start recoil Fuel valve 4 Fuel tank Fuel tank cap Frame Engine switch Oil alert lamp Oil drain plug V oltage meter DC Circuit protector Outlet 120V Outlet Dipstick ...

Page 6: ...osition after stopping the engine Choke Rod The choke is used to provide an enriched fuel mixture when starting a cold engine It can be opened and closed by operating the choke rod manually Pull the rod out toward CLOSED to enrich the mixture for cold starting Ground Terminal The generator ground terminal is connected to the frame of the generator the metal non current carrying parts of the genera...

Page 7: ... 1300 Kitchen Microwave Oven 1000 watt 1000 Coffee Maker 1500 Electric Stove Single Element 1500 Hot Plate 2500 Family Room DVD CD Player 100 VCR 100 Stereo Receiver 450 Color Television 27 500 Personal Computer w 17 Monitor 800 Other Security System 180 AM FM Clock Radio 300 Garage Door Opener 1 2 HP 480 520 Electric Water Heater 40 Gallon 4000 DIY Job Site Quartz Halogen Work Light 1000 Airless ...

Page 8: ...rgent and 2 stroke engine oils will damage the engine and are not recommended Check the oil level BEFORE EACH USE with the generator on a level surface and the engine stopped Use 4 stroke motor oil that meets or exceeds the requirements for API service classification SJ Always check the API SERVICE label on the oil container to be sure it includes the letter SJ SAE 10W 30 is recommended for genera...

Page 9: ...and keep heat sparks and flame away Refuel only outdoors Wipe up spills immediately Use unleaded gasoline with a pump octane rating of 86 or higher This engine is certified to operate on unleaded gasoline Operating the starter motor for more than 5 seconds can damage the motor If the engine fails to start release the switch and wait 10 seconds before operating the starter again If the speed of the...

Page 10: ...the appliance and determine whether the problem is the appliance or if the rated load capacity of the generator has been exceeded Make sure that the electrical rating of the tool or appliance does not exceed that of the generator Never exceed the maximum power rating of the generator Power levels between rated and maximum may be used for no more than 30 minutes Substantial overloading will open th...

Page 11: ...e MAINTENANCE The Importance of Maintenance Good maintenance is essential for safe economical and trouble free operation It will also help reduce air pollution Improper maintenance or failure to correct a problem before operation can cause a malfunction in which you can be seriously injured or killed Always follow the inspection and maintenance recommendations and schedules in this instruction man...

Page 12: ...e more frequently when used in dusty areas 2 For commercial use log hours of operation to determine proper maintenance intervals Engine Oil Change Drain the oil while the engine is warm to assure rapid and complete draining 1 Remove the drain plug and sealing washer remove the oil filler cap and drain the oil 2 Reinstall the drain plug and sealing washer Tighten the plug securely 3 Refill with the...

Page 13: ...the carburetor If the engine has not been running for a long time the sediment cup should be cleaned 1 Turn the fuel valve lever to the OFF position Remove the sediment cup O ring and filter 2 Clean the sediment cup O ring and filter in nonflammable or high flash point solvent 3 Reinstall the filter O ring and sediment c up 4 Turn the fuel valve lever ON and check for leaks Spark Plug Service To e...

Page 14: ...oline and add gasoline conditioner 2 months to 1 year Fill with fresh gasoline and add gasoline conditioner Drain the carburetor float bowl Drain the fuel sediment cup 1 year or more Fill with fresh gasoline and add gasoline conditioner Drain the carburetor float bowl Drain the fuel sediment cup Remove the spark plug and put a tablespoon of engine oil into the cylinder head Pull recoil starter slo...

Page 15: ...gap and dry the spark plug Replace it if necessary Is the fuel reaching the carburetor Clean the fuel sediment cup No electricity at the AC receptacles Is the AC circuit breaker ON Turn the AC circuit breaker ON Check the electrical appliance or equipment for any defects Replace the electrical appliance or equipment Take the electrical appliance or equipment to an electrical shop for repair If the...

Page 16: ...15 ...

Page 17: ...il1 8A 2510 GrQVR1 5mm Ÿ BlQVR1 5mm Ÿ LED EngineBlock Fuel Protector Spark Plug IgnitionCoil IgnitionSwitch OilAlert Unit 喞殉 獄雅シ御 暖声 暗脳 えま銀 遷儁梯 シ御 欺眼偖漏 シ圜稽 憧玖 よ従 1 A 戻布 却 勹 甥 勹 喞牒唄耕歌重 透へ啣冽仄慢喫培 暖声 暖声 透後 啣布 迷回 損圜 遷儁梯 遷儁梯 BlQVR0 5mm Ÿ BlW QVR0 5mmŸ Bl QVR0 5mmŸ Bl QVR0 5mmŸ Bl Bl BlW BlW Generator Block ControlBoxDiagram W R Bl Gr R R Gr W R R Bl W V L14 30R 5 20R YG 20A VoltMeter W R Breaker Breaker...

Page 18: ...upply becomes normal the generator will cut off itself and connect the circuit automatically will cut off 1 If machine cannot start please check that whether the indicator glitters when start the machine And add oil if it glitters a Be sure the load won t be over loaded then install the generator b Usually the AGS switch on the control panel will be on automatic position and the key on running pos...

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