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Engine Key 
To start and stop the engine. 

Key position

OFF: To stop the engine. 

                             

ON: To run the engine 

START: To start the engine by operating the starter motor 

 

 

Do not turn the key switch to START position when the engine is running to 
prevent damage of starting motor.   

Recoil Starter 

 

To start the engine, pull the starter grip lightly until resistance is felt, then pull briskly.   

 

Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter. 

 

When starting the engine by recoil starter, set the key switch at the ON position and pull the starter

 

handle

Fuel Valve Lever 

 

The fuel valve is located between the fuel tank 
and carburetor. When the valve lever is in the ON 
position, fuel is allowed to flow from the fuel tank 
to the carburetor. Be sure to return the fuel valve 
lever to the OFF position after stopping the 
engine

.                                                                   

 

 

Choke Rod 

 

The choke is used to provide an enriched fuel 
mixture when starting a cold engine. It can be 
opened and closed by operating the choke rod 
manually. Pull the rod out toward CLOSED to 
enrich the mixture for cold starting 

Ground Terminal 

 

The generator ground terminal is connected to the frame of the generator, the metal 
non-current-carrying parts of the generator, and the ground terminals of each receptacle.   

DC Circuit Protector 

 

The DC circuit protector automatically shuts off the DC battery charging circuit when the DC 
charging circuit is overloaded, when there is a problem with the battery, or when the connections 
between the battery and the generator are improper.   

Oil Alert System 

 

The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in 
the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert system 
will automatically stop the engine (the engine switch will remain in the ON position). The Oil Alert 

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Summary of Contents for PG3500

Page 1: ...3500 3500 1 866 591 8921 ...

Page 2: ...ectrical shock if misused Do not expose the generator to moisture rain or snow Do not let the generator get wet and do not operate it with wet hands These labels warn you of potential hazards that can cause serious injury Read them carefully 1 ...

Page 3: ...could result in electrocution Keep the generator dry If the generator is stored outdoors unprotected from the weather check all of the electrical components on the control panel before each use Moisture or ice can cause a malfunction or short circuit in electrical components which could result in electrocution Do not connect to a building electrical system unless a qualified electrician has instal...

Page 4: ...ATOR COMPONENTS 4 WATTAGE REFERENCE CHART 6 PRE OPERATION CHECK 7 STARTING THE GENERATOR 8 STOPPING THE GENERATOR 8 OPERATION INSTRUCTIONS 9 MAINTENANCE 10 STORAGE 13 TROUBLESHOOTING 14 SPECIFICATIONS 15 WIRING DIAGRAM 16 OPTIONAL EQUIPMENT 17 3 ...

Page 5: ...Control panel Start recoil Fuel valve 4 Fuel tank Fuel tank cap Frame Engine switch Oil alert lamp Oil drain plug V oltage meter DC Circuit protector Outlet 120V Outlet Dipstick ...

Page 6: ...osition after stopping the engine Choke Rod The choke is used to provide an enriched fuel mixture when starting a cold engine It can be opened and closed by operating the choke rod manually Pull the rod out toward CLOSED to enrich the mixture for cold starting Ground Terminal The generator ground terminal is connected to the frame of the generator the metal non current carrying parts of the genera...

Page 7: ... 1300 Kitchen Microwave Oven 1000 watt 1000 Coffee Maker 1500 Electric Stove Single Element 1500 Hot Plate 2500 Family Room DVD CD Player 100 VCR 100 Stereo Receiver 450 Color Television 27 500 Personal Computer w 17 Monitor 800 Other Security System 180 AM FM Clock Radio 300 Garage Door Opener 1 2 HP 480 520 Electric Water Heater 40 Gallon 4000 DIY Job Site Quartz Halogen Work Light 1000 Airless ...

Page 8: ...rgent and 2 stroke engine oils will damage the engine and are not recommended Check the oil level BEFORE EACH USE with the generator on a level surface and the engine stopped Use 4 stroke motor oil that meets or exceeds the requirements for API service classification SJ Always check the API SERVICE label on the oil container to be sure it includes the letter SJ SAE 10W 30 is recommended for genera...

Page 9: ...and keep heat sparks and flame away Refuel only outdoors Wipe up spills immediately Use unleaded gasoline with a pump octane rating of 86 or higher This engine is certified to operate on unleaded gasoline Operating the starter motor for more than 5 seconds can damage the motor If the engine fails to start release the switch and wait 10 seconds before operating the starter again If the speed of the...

Page 10: ...the appliance and determine whether the problem is the appliance or if the rated load capacity of the generator has been exceeded Make sure that the electrical rating of the tool or appliance does not exceed that of the generator Never exceed the maximum power rating of the generator Power levels between rated and maximum may be used for no more than 30 minutes Substantial overloading will open th...

Page 11: ...e MAINTENANCE The Importance of Maintenance Good maintenance is essential for safe economical and trouble free operation It will also help reduce air pollution Improper maintenance or failure to correct a problem before operation can cause a malfunction in which you can be seriously injured or killed Always follow the inspection and maintenance recommendations and schedules in this instruction man...

Page 12: ...e more frequently when used in dusty areas 2 For commercial use log hours of operation to determine proper maintenance intervals Engine Oil Change Drain the oil while the engine is warm to assure rapid and complete draining 1 Remove the drain plug and sealing washer remove the oil filler cap and drain the oil 2 Reinstall the drain plug and sealing washer Tighten the plug securely 3 Refill with the...

Page 13: ...the carburetor If the engine has not been running for a long time the sediment cup should be cleaned 1 Turn the fuel valve lever to the OFF position Remove the sediment cup O ring and filter 2 Clean the sediment cup O ring and filter in nonflammable or high flash point solvent 3 Reinstall the filter O ring and sediment c up 4 Turn the fuel valve lever ON and check for leaks Spark Plug Service To e...

Page 14: ...oline and add gasoline conditioner 2 months to 1 year Fill with fresh gasoline and add gasoline conditioner Drain the carburetor float bowl Drain the fuel sediment cup 1 year or more Fill with fresh gasoline and add gasoline conditioner Drain the carburetor float bowl Drain the fuel sediment cup Remove the spark plug and put a tablespoon of engine oil into the cylinder head Pull recoil starter slo...

Page 15: ...gap and dry the spark plug Replace it if necessary Is the fuel reaching the carburetor Clean the fuel sediment cup No electricity at the AC receptacles Is the AC circuit breaker ON Turn the AC circuit breaker ON Check the electrical appliance or equipment for any defects Replace the electrical appliance or equipment Take the electrical appliance or equipment to an electrical shop for repair If the...

Page 16: ...15 ...

Page 17: ...il1 8A 2510 GrQVR1 5mm Ÿ BlQVR1 5mm Ÿ LED EngineBlock Fuel Protector Spark Plug IgnitionCoil IgnitionSwitch OilAlert Unit 喞殉 獄雅シ御 暖声 暗脳 えま銀 遷儁梯 シ御 欺眼偖漏 シ圜稽 憧玖 よ従 1 A 戻布 却 勹 甥 勹 喞牒唄耕歌重 透へ啣冽仄慢喫培 暖声 暖声 透後 啣布 迷回 損圜 遷儁梯 遷儁梯 BlQVR0 5mm Ÿ BlW QVR0 5mmŸ Bl QVR0 5mmŸ Bl QVR0 5mmŸ Bl Bl BlW BlW Generator Block ControlBoxDiagram W R Bl Gr R R Gr W R R Bl W V L14 30R 5 20R YG 20A VoltMeter W R Breaker Breaker...

Page 18: ...upply becomes normal the generator will cut off itself and connect the circuit automatically will cut off 1 If machine cannot start please check that whether the indicator glitters when start the machine And add oil if it glitters a Be sure the load won t be over loaded then install the generator b Usually the AGS switch on the control panel will be on automatic position and the key on running pos...

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