Pulsar PG3500M, Owner'S Manual

Page 1: ...3500 3500 1 866 591 8921...

Page 2: ...D ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY PROPERTY DAMAGE AND OR VOIDING OF YOUR WARRANTY ALL POWER AM...

Page 3: ...re to retain them for future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBILITY OF EQU...

Page 4: ...OLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CERTAIN CONDITIONS KEEP OUT OF REACH OF CHILDREN Gasoline fuel and fumes are flammable and potentially explosive Use proper fuel storage and handlin...

Page 5: ...engine shutdown If this occurs open exhaust system drain plugs if equipped and allow the gases to dissipate before attempting to restart the generator Use only engine manufacturer recommended fuel and...

Page 6: ...ed plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a quali...

Page 7: ...electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clean a...

Page 8: ...n it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disconnect t...

Page 9: ...ACEMAKER Installation Ensure installation meets all applicable safety and local and national electrical codes Have installation performed by a qualified licensed electrician and building contractor Al...

Page 10: ...the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting the weight of...

Page 11: ...safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintena...

Page 12: ...uel tank Frame Oil dipstick Drain plug Fuel valve Choke lever Air filter Recoil starter Control Panel Wheel Handel Fuel tank cap 120V outlet DC terminal Grounding terminal AC breaker AC breaker AC bre...

Page 13: ...THEN SCREW THE DIPSTICK BACK INTO THE OIL FILL HOLE Before Starting the Generator 1 Check that the engine power switch is in its OFF position 2 Before the first use remove the fuel tank cap and fill t...

Page 14: ...tank to the carburetor Be sur to return the fuel valve lever to the OFF position after stopping the engine 3 To start a cold engine move the choke lever to the CLOSED position To restart a warm engine...

Page 15: ...oil starter to crank the engine 5 If the choke lever has been moved to the CLOSED position to start the engine gradually move it to the OPEN position as the engine warms up 1 Turn the engine switch to...

Page 16: ...ual outlets NOTE THE GENERATOR FEATURES AN AC NON FUSE CIRCUIT BREAKER TO PROTECT THE AC CIRCUIT IN CASE OF AN OVERLOAD SHOULD AN OVERLOAD OCCUR THE BREAKER WILL TRIP TO ITS OFF POSITION CAUSING THE G...

Page 17: ...ONNECT THE POSITIVE LEAD OF THE POWER CORD TO THE POSITIVE TERMINAL ON THE GENERATOR AND CONNECT THE NEGATIVE LEAD OF THE POWER CORD TO THE NEGATIVE TERMINAL ON THE GENERATOR 3 If using only a 12V vol...

Page 18: ...lator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 4 Measure the plug gap with a feeler gauge 5 Check that the spark plug washer is in good condition 6 After the...

Page 19: ...technition before further use Do not use damaged equipment Before each use make sure the engine s oil and gas levels are adequate If necessary fill the crankcase until the oil level is even with the o...

Page 20: ...UIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR General Location Make sure to locate and install the generator outdoors where cooling air i...

Page 21: ...o the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 AWG groundin...

Page 22: ...or Clean the fuel sediment cup outlets Is the AC circuit breaker ON Turn the AC circuit breaker ON Check the electrical appliance or equipment for any defects Replace the electrical appliance or equip...

Page 23: ...ling single cyclinder OHV horizontal shaft Displacement cc 208 Ignition Model Transistorized Magneto Starting Model Recoil Start Max Output hp rpm 7 0 3600 Fuel Tank Capacity 15L 4Gal Oil Capacity 0 6...

Page 24: ...ellow Green Bl W Black White G Green LB QVR1mm LB QVR1mm DC coil 1 8A 2510 Gr QVR1mm Bl QVR1mm LED Engine Block Fuel Protector Spark Plug Ignition Coil Ignition Switch Oil Alert Unit 1 A Bl QVR0 5mm B...

Page 25: ...G 2 DJ168F 11005 A WASHER DRAIN PLUG 2 DJ168F 18200 C OIL SENSOR ASSEMBLY 1 GBT16674 B6 16 BOLT FLANGE M6 16 2 DJ168F 18300 A OIL ALRAM 1 GBT16674 B6 12 BOLT FLANGE M6 12 1 DJ168F 11039 A Q CLIP 1 DJ1...

Page 26: ...8FD 11001 A CRANKCASE COVER ASSEMBLY 1 GB276 89 6205 BEARING RADIAL BALL 6205 1 DJ168F 11002 A PIN 8 14 2 DJ168F 11014 A OIL SEAL 35 52 8 1 DJ168F 11003 B CRANKCASE GASKET 1 DJ168F 11007 D DIPSTICK 1...

Page 27: ...J168F 11011 A GASKET CYCLINDER HEAD COVER 1 DJ168F 18500 A SPARK PLUG F7TC 1 GBT5789 B8 60 BOLT FLANGE M8 60 4 DJ168FD 14001 B BOLT STUD M6 96 2 DJ168F 14002 A BOLT STUD M8 35 2 DJ170FB 11200 AE CYLIN...

Page 28: ...Q TY REMARK DJ168F 12003 A PISTON PIN CIR CLIP 2 DJ170FB 12001 B PISTON 1 DJ170F 12002 A PISTON PIN 1 DJ170F 12200 BE CONNECTING ROD ASSEMBLY 1 DJ170F 12300 B PISTON RING SET 1 DJ170FB 12100 BQE CRAN...

Page 29: ...68F 13006 A CAP 1 DJ168F 13005 A VALVE RETURNER EXHAUST 1 DJ168F 13004 A VALVE RETURNER INTAKE 1 DJ168F 13003 A VALVE SPRING 2 DJ170F 13002 A EXHAUST VALVE 1 DJ170F 13001 A INTAKE VALVE 1 DJ168F 13010...

Page 30: ...RBURETOR 1 DJ170FB 14100 AE CARBURETOR ASSEMBLY 1 DJ168F 14005 B GASKET CARBURETOR 1 DJ168F 14004 A CONNECTING BLOCK CARBURETOR 1 DJ168F 14003 B GASKET INLET 1 DJ168F 14008 A CLIP FUEL LINE 1 DJ168FD...

Page 31: ...ILTER ASSEMBLY 1 DJ168FD 14204 B AIR FILTER CAP 1 DJ168FD 14201 B FILTER ELEMENT 1 DJ168FD 14203 E BOTTOM CAP AIR FILTER 1 GB6177 N 6 NUT FLANGE M6 2 GBT16674 B6 12 BOLT STUD M6 12 1 DJ168FD 11013 A B...

Page 32: ...LT FLANGE M6 12 4 DJ168F 16100 F 116 CASE COMP RECOIL STARTER 1 DJ168F 16110 A STARTER 1 DJ168F 16111 A ROPE 1 DJ168F 16130 F 116 STARTER COMP RECOIL 1 92140 B6 8 BOLT FLANGE M6 8 3 GBT97 W 6 PLAIN WA...

Page 33: ...IPTION Q TY REMARK DJ168F 15008 A FINE REGULATING SPRING C 1 DJ168F 15006 A PULLING ROD 1 DJ168F 15007 A BACK SPRING B 1 DJ168F 15004 A SPEED REGULATING ARM 1 DJ168F 15005 A LOCK BOLT 1 GB6177 N 6 NUT...

Page 34: ...PTION Q TY REMARK DJ168F 16205 A NUT M16 1 5 1 DJ168F 16000 A STARTING CUP 1 DJ168F 16002 A IMPELLER 1 DJ168F 16200 AE FLYWHEEL ASSEMBLY 1 GBT16674 B6 25 BOLT FLANGE M6 25 2 DJ168F 18100 C IGNITION CO...

Page 35: ...DF2500H 14300 BY 116 FUEL TANK ASSEMBLY 1 DF3000H 14008 A CLIP FUEL LINE 1 DF3000H 14008 B CLIP FUEL LINE 1 DF3000H 14803 A CONNECTING PIPE 1 784810 NT ONE WAY VALVE ASSEMBLY 1 DF6500H 34125 A GASKET...

Page 36: ...NGE M6 16 4 DF2500H 34106 A GASKET 4 DF3000H 34100 QQ02 CONTROL PANEL ASSEMBLY 1 34203 004 SWITCH ASSEMBLY 1 34204 038 GROUNDING POST 1 34204 039 GROUNDING POST 1 34204 062 120V DUPLEX OUTLETS 1 34208...

Page 37: ...MARK GBT93 LW 8 SPRING WASHER 2 GB6170 N 8 NUT FLANGE M8 2 DJ168F 14006 A GASKET EXHAUST 1 DF3000H 14400 V MUFFER ASSEMBLY 1 GBT16674 B6 12 BOLT FLANGE M6 12 1 GBT16674 B8 16 BOLT FLANGE M8 16 2 DF350...

Page 38: ...3 LW 8 SPRING WASHER 1 DF3000H 33003 A BOLT M8 220 1 DF3000H 33015 A BOLT M6 165 4 DF1800H 33011 A VOLTAGE REGULATOR 1 GBT16674 B5 12 BOLT FLANGE M5 12 6 DF1800H 33006 A 116 ALTERNATOR END COVER 1 GBT...

Page 39: ...LT M6 40 1 GB6177 N 6 NUT FLANGE M6 6 DF4000H 31204 A VIBRATION ISOLATION RUBBER SQUARE FRAME 2 DF3000H 31020 D 117 SUPPORT FRAME 2 RPG3000 31100 F 117 FRAME ASSEMBLY 1 GB6170 N 8 NUT FLANGE M8 4 DF25...