Pulse fitness EVOLVE, Maintenance Manual

Page 1: ...TM E V O L V E MAINTENANCE ...

Page 2: ...ction P05 06 3 2 Monthly maintenance and inspection P07 08 3 3 Six monthly maintenance P09 10 4 1 Tensioning belt from weight stack clamp P11 12 2 2 Declaration of conformity P04 4 2 Removing and fitting a new belt P13 16 5 1 Replacing worn handgrips P17 18 6 1 Replacing a plunger P19 7 1 Replacing upholstery P20 21 8 1 Daily checklist P22 8 2 Monthly checklist P23 8 3 Six monthly checklist P24 01...

Page 3: ...y operated maintained or stored 2 Improperly installed or installed in conjunction with any equipment for which it was not designed 3 Repaired or replaced by any party other than Pulse Fitness or its authorised service agents 4 Damaged or destroyed by disasters such as fire flood lightning or earthquake 5 Subject to usage or wear above that expected as being normal in the warranty period and class...

Page 4: ... is installed on a stable base and properly leveled INFORMATION Included in your Pulse Fitness machine package is a tool box with all the required tools These tools are displayed at the top of each page and are highlighted when required Images may vary from tools provided The belt will stretch in the first 4 to 6 weeks of operation depending on use Therefore tensioning is recommended thereafter th...

Page 5: ... 1997 Part 2 2003 2003 Conforms to BS EN 957 Part 1 1997 Part 2 Conforms to BS EN 957 Part 1 1997 Part 2 2003 2003 Conforms to BS EN 957 Part 1 1997 Part 2 Conforms to BS EN 957 Part 1 1997 Part 2 2003 2003 Conforms to BS EN 957 Part 1 1997 Part 2 Conforms to BS EN 957 Part 1 1997 Part 2 2003 2003 Conforms to BS EN 957 Part 1 1997 Part 2 Conforms to BS EN 957 Part 1 1997 Part 2 2003 2003 for class...

Page 6: ... water based solutions Clean upholstery and grips with soapy water Failure to remove sweat a minimum of once a day will permanently dry out and crack upholstery 3 1 Daily maintenance and inspection 05 Visually inspect belt for any cuts or frays Damaged belts are dangerous ...

Page 7: ...Ensure belt clamp pivots freely Machine specific Check that all nuts and bolts are securely fastened 3 1 Daily maintenance and inspection 06 ...

Page 8: ...Check spring loaded plungers function correctly Clean acrylic panels with anti static cleaner Check all upholstery for tears and grazes 3 2 Monthly maintenance and inspection 07 ...

Page 9: ...10G Chest press only Check belt tension by moving belt back and forth Clean and lubricate all hardened shafts with a silicon oil impregnated cloth to leave a thin film of lubricant 3 2 Monthly maintenance and inspection 08 ...

Page 10: ...ight stack and secure with wooden blocks Wipe guide bars with silicon oil impregnated cloth This is a two person job Lift the remaining amount of the weight stack and repeat lubrication on lower parts of guide bars This is a two person job 3 3 Six monthly maintenance 09 ...

Page 11: ...Operate machine with only the top weight selected for 10 reps Clean away any excess oil 3 3 Six monthly maintenance 10 ...

Page 12: ...olts and remove right acrylic panel only Pull out weight stack pin Slacken the cap screws on the belt clamp with a long arm 6mm allen key Do not remove cap screws 4 1 Tensioning belt from weight stack clamp 11 1x6mm 1x4mm 1x10mm ...

Page 13: ...ligned with rear panel and replace weight stack pin 12 Too much tension on belt will lift top weight resulting in weight stack misalignment 1x10mm 1x6mm 1x4mm 4 1 Tensioning belt from weight stack clamp Tighten both cap screws as tight as possible using a long arm allen key while still pulling on loose end of belt SAFETY NOTE Torque tighten to 17 N m 145 lbf in ...

Page 14: ...ide acrylic panel out towards the centre of the weight stack Pull out weight stack pin Slacken the cap screw on the belt clamp with a long arm 6mm allen key Do not remove cap screws 4 2 Removing and fitting a new belt 13 1x10mm 1x6mm 1x4mm ...

Page 15: ...ting a new belt Undo belt at cam or swivel end and remove Cam Swivel 14 1x6mm 1x4mm 1x10mm Cam Swivel Tighten both cap screws as tight as possible using a long arm allen key while still pulling on loose end of belt SAFETY NOTE Torque tighten to 17 N m 145 lbf in ...

Page 16: ...h slots of clamp at weight stack end and pull taut to remove any slack Tighten both cap screws as tight as possible using a long arm allen key while still pulling on loose end of belt SAFETY NOTE Torque tighten to 17 N m 145 lbf in 4 2 Removing and fitting a new belt 15 1x6mm 1x4mm 1x10mm Too much tension on belt will lift top weight resulting in weight stack misalignment ...

Page 17: ...ylic panel into place behind the brackets and secure into place with nuts and bolts ensuring that it is aligned with rear panel Replace weight stack pin 4 2 Removing and fitting a new belt 16 1x10mm 1x6mm 1x4mm ...

Page 18: ...Undo grub screw on end cap Slice grip in half from end to end and remove Remove any old glue or grip from handle with a sharp knife 5 1 Replacing worn handgrips 17 1x2 5mm ...

Page 19: ...onto handle ensuring that it fully reaches the stopper Wipe away any excess glue Replace end cap and secure with the grub screw Leave to set for at least 4 hours NOTE Trim any excess grip off flush with the end of the handle 5 1 Replacing worn handgrips 18 1x2 5mm ...

Page 20: ...er Remove plunger assembly NOTE Plunger shown is an example only Refer to exploded diagrams for correct part numbers Insert new plunger ensuring that the pin passes through both holes Securely fasten as tight as possible 6 1 Replacing a plunger 19 1x22mm ...

Page 21: ...Unscrew the four button head screws Remove old upholstery Loosely fit the new and pad ensure it is correctly aligned 7 1 Replacing upholstery 20 1x5mm ...

Page 22: ...Replace old upholstery with new and securely fasten NOTE There may be some adjustment in the pad 7 1 Replacing upholstery 21 1x5mm ...

Page 23: ...ember of staff Date Day Week commencing Clean frame with silicon based polish and a lint free cloth Do not use water based solutions Clean upholstery and grips with soapy water Failure to remove sweat a minimum of once a day will permanently dry out and crack upholstery Visually inspect belt for any cuts or frays Damaged belts are dangerous Ensure belt clamp pivots freely Machine specific Check th...

Page 24: ...available for perusal from any member of staff Check spring loaded plungers function correctly Clean acrylic panels with anti static cleaner Check all upholstery for tears and grazes Check range of motion cable tension 310G Chest press only Check belt tension by moving belt back and forth Clean and lubricate all hardened shafts with a silicon oil impregnated cloth to leave a thin film of lubricant...

Page 25: ...ing checklist by a member of the gymnasium staff The full procedure is described in the Pulse Fitness maintenance handbook for resistance machines available for perusal from any member of staff Lubricate weight stack guide bars Lubricate weight stack guide bars Lubricate weight stack guide bars Lubricate weight stack guide bars Date Date Date Date Completed Date Signed ...

Page 26: ...User notes ...

Page 27: ...User notes ...

Page 28: ...User notes ...

Page 29: ...User notes ...

Page 30: ...oad Congleton Cheshire CW12 1PT Tel 44 0 1260 294600 Fax 44 0 1260 299282 Email service pulsefitness com D Pulse Fitness GmbH Rombacher Hütte 10 D 44795 Bochum Germany Phone 49 0 234 43623 Fax 49 0 234 9431330 Email info pulsefitness de 135 488 3 ...