Pulse fitness Strength, Installation, Maintenance, Safety & Parts Manual

Page 1: ...Strength Installation Maintenance Safety Reference Parts Manual EU US ...

Page 2: ... CW12 4TW England United Kingdom Sales Marketing Tel 44 0 1260 294600 Fax 44 0 1260 299282 Email info pulsefitness com Service Tel 44 0 1260 294600 Email global service pulsefitness com Corporate Website www pulsefitness com Regional Distributor Dealer Address es Current List of Distributors Dealers https www thepulsegroup co uk pulse global ...

Page 3: ...ning professional medical advice before using fitness equipment particularly if the user has a family history of high blood pressure or heart disease is over the age of 45 smokes has high cholesterol is obese or has not exercised regularly in the past year Always warm up by exercising gently before progressing to a full programme of strenuous exercise Similarly reduce the level of activity gradual...

Page 4: ...d non intimidating functional design intelligent painstaking engineering precision and finish and exemplary manufacturing build quality ensuring an optimum performance standard that is built to last All Pulse Fitness products are manufactured from the highest quality materials and components They are subject to careful evaluation rigorous usage tests and production checks This ensures the strength...

Page 5: ...oduct Information 6 1 Exercise Equipment Information 15 6 2 IFI Inclusive Fitness Initiative 15 6 3 PulseMove Professional Training Partner 15 6 4 QR Codes 16 7 17 Maintenance Procedures 7 1 Preventive Maintenance Tips 17 7 2 Cleaning the Equipment 17 7 3 Compatible Cleaners 17 7 4 Preventive Maintenance Schedule 18 8 19 Daily Maintenance Inspection 9 21 Monthly Maintenance Inspection 10 23 Six Mo...

Page 6: ...ing Upholstery 17 40 Daily Checklist Photocopy Template 18 41 Monthly Checklist Photocopy Template 19 42 Six Monthly Checklist Photocopy Template 20 43 Parts Lists Exploded Diagrams 20 1 Parts Lists Exploding Diagrams 44 21 45 User Notes CONTENTS CONT ...

Page 7: ...the following information prior to use CAUTION 3 2 PULSE FITNESS recommends that all commercial fitness equipment be used in a supervised Access Control area It is recommended that the equipment be located in an access controlled area Control is the responsibility of the facility owner CAUTION 3 3 SECURING EQUIPMENT PULSE FITNESS recommends that all equipment be secured to a solid Installation lev...

Page 8: ...that join attachments to the cables or belts and replace them at the first sign of wear 4 MAINTAIN LABELS AND NAME PLATES Do not remove labels for any reason They contain important information If unreadable or missing contact PULSE FITNESS for a replacement s 5 Warning labels are shipped with every product and should be installed before product is used PULSE FITNESS is not responsible for missing ...

Page 9: ...y 3 Never fix the weight stack plates in an elevated position 4 Never remove the weight stack pin if any weights are suspended 5 Never attempt to release jammed weights or parts 6 Never use dumbbells or other means to incrementally increase the weight resistance Use only those means provided by PULSE FITNESS 7 Upon first use installation ALWAYS test the belt has been securely clamped see sections ...

Page 10: ...986 Proposition 65 3 9 Tool Box Included in your PULSE FITNESS machine package is a tool box These tools are displayed at the top of each page and are highlighted when required Images may vary from tools provided Note Belts will stretch in the first 4 to 6 weeks of operation depending on use Therefore tensioning is recommended thereafter the belt stretch will be minimal Refer to Section 11 Note Th...

Page 11: ... chosen surface is carpet then the Strength range equipment can be pushed to the desired position this is a four person procedure However if the surface is more resistant or the Strenth range equipment has to be lifted and lowered into place then six people will be required CAUTION This equipment is heavy We do not recommend attempting to lift it without assistance at least 6 people should lift th...

Page 12: ...the PULSE FITNESS Strength range Make sure the PULSE FITNESS Strength equipment is stable and placed on a solid surface After placing check the unit s stability by attempting to rock it Any slight rocking indicates that the unit must be securely fixed to the floor The equipment is designed to be freestanding however it can be bolted to the floor for extra stability PULSE FITNESS highly recommends ...

Page 13: ...n conjunction with any equipment for which it was not designed 3 Repaired or replaced by any party other than PULSE FITNESS or its authorised service agents 4 Damaged or destroyed by disasters such as fire flood lightning or earthquake 5 Subject to usage or wear above that expected as being normal in the warranty period and classed as wear and tear items In no event shall PULSE FITNESS be liable f...

Page 14: ...e equipped with a number of standard warning labels The illustration Figure B shows a sample of the safety labelling on the Strength range equipment 1 MAINTAIN LABELS AND NAME PLATES Do not remove labels for any reason They contain important information If unreadable or missing contact PULSE FITNESS for a replacement s 2 Warning labels are shipped with every product and should be installed before ...

Page 15: ...re C 6 2 IFI Inclusive Fitness Initiative PULSE FITNESS Strength range has been designed to be inclusive The range can also be upgraded to comply to the IFI s Stage 2 accreditation For details please refer to document 135 1954 Pulse Fitness Brochure Figure C 6 3 PulseMove Professional Training Partner PULSE FITNESS Strength range has the option to be upgraded to function as part of a global digita...

Page 16: ...NESS PulseMove software app to provide product demo videos strength tracking and product setup guidelines How it works Select the QR Codes feature within the PulseMove Tracker app Using the QR Code scanner scan the QR Code on the equipment Once scanned the PulseMove Tracker app will provide product demo videos strength tracking and product setup guidelines If the QR Code is scanned by a device wit...

Page 17: ...ent and the antibacterial formula of Gym Wipes are both disinfectants that are effective against MRSA and H1N1 PureGreen 24 or equivalent is available in a spray which is convenient to use Apply the spray to a micro fibre cloth and wipe down the equipment Use PureGreen 24 or equivalent on the equipment for at least 2 minutes for general disinfection purposes and at least 10 minutes for fungus and ...

Page 18: ...cessary Adherence to regular and proper cleaning procedures is recommended to preserve the appearance Note Spray the approved cleaner on a towel and then wipe down the acrylic panels to avoid saturation Do not use scrubbing brushes on the acrylic panels Fresh paint splashes grease and smeared glazing compounds can be removed easily before drying by rubbing lightly with isopropyl alcohol Afterward ...

Page 19: ...ps with soapy water Failure to remove sweat a minimum of once a day will permanently dry out and crack upholstery Visually inspect both the belt and clamp for cuts or frays For more information on the 15mm belt refer to page 31 Damaged belts are dangerous 19 8 DAILY MAINTENANCE INSPECTION DAILY MAINTENANCE INSPECTION ...

Page 20: ...amp pivots freely Machine specific Check that all nuts and bolts are securely fastened Check all rod end bearings oscillate smoothly and have no play 20 DAILY MAINTENANCE INSPECTION DAILY MAINTENANCE INSPECTION CONT ...

Page 21: ...Check spring loaded plungers function correctly Clean acrylic panels with anti static cleaner Check all upholstery for tears and grazes 9 MONTHLY MAINTENANCE INSPECTION 21 MONTHLY MAINTENANCE INSPECTION ...

Page 22: ...s only Check belt tension by moving belt back and forth Clean and lubricate all hardened shafts with a silicon oil impregnated cloth to leave a thin film of lubricant 22 MONTHLY MAINTENANCE INSPECTION MONTHLY MAINTENANCE INSPECTION CONT ...

Page 23: ...nd secure with wooden blocks Wipe guide bars with silicon oil impregnated cloth This is a two person job Lift the remaining amount of the weight stack and repeat lubrication on lower parts of guide bars This is a two person job 23 10 SIX MONTHLY MAINTENANCE SIX MONTHLY MAINTENANCE ...

Page 24: ...Operate machine with only the top weight selected for 10 reps Clean away any excess oil 24 SIX MONTHLY MAINTENANCE SIX MONTHLY MAINTENANCE CONT ...

Page 25: ...om two and remove the back panel only Pull out weight stack pin Slacken the cap screws on the belt clamp with a long arm 6mm allen key Do not remove cap screws 1x6mm 1x4mm 25 11 TENSIONING BELT FROM WEIGHT STACK CLAMP TENSIONING BELT FROM WEIGHT STACK ...

Page 26: ...f belt SAFETY NOTE Torque tighten to 17 N m 145 lbf in Rest the back panel onto the lower bolts and fix with top 2 bolt and tighten lower bolts Replace weight stack pin Too much tension on belt will lift top weight resulting in weight stack misalignment 1x10mm 1x6mm 1x4mm 26 TENSIONING BELT FROM WEIGHT STACK CLAMP CONT TENSIONING BELT FROM WEIGHT STACK ...

Page 27: ...ap screw on the belt clamp with a long arm 6mm allen key Do not remove cap screws Undo the top 2 allen key bolts and loosen the bottom two and remove the back panel only 1x6mm 1x4mm 27 12 REMOVING FITTING NEW BELT REMOVING FITTING A NEW BELT ...

Page 28: ...rough pulleys Tighten both cap screws as tight as possible using a long arm allen key while still pulling on loose end of belt SAFETY NOTE Torque tighten to 17 N m 145 lbf in Cam Swivel Cam Swivel 1x6mm 1x4mm 28 REMOVING FITTING NEW BELT CONT REMOVING FITTING A NEW BELT ...

Page 29: ... loose end of belt SAFETY NOTE Torque tighten to 17 N m 145 lbf in Too much tension on belt will lift top weight resulting in weight stack misalignment Direct belt through pulleys ensuring that the smooth side of the belt runs on the pulleys If not possible ensure that smooth side is on weight stack pulleys 1x6mm 1x4mm 29 REMOVING FITTING NEW BELT CONT REMOVING FITTING A NEW BELT ...

Page 30: ...ce weight stack pin Rest the back panel onto the lower bolts and fix with top 2 bolt and tighten lower bolts Replace weight stack pin 1x6mm 1x4mm 30 REMOVING FITTING NEW BELT CONT REMOVING FITTING A NEW BELT ...

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Page 38: ...Slice grip in half from end to end and remove Remove any old glue or grip from handle with a sharp knife Undo grub screw on end cap 1x2 5mm 38 14 REPLACING WORN HANDGRIPS REPLACING WORN HANDGRIPS ...

Page 39: ...nsuring that it fully reaches the stopper Wipe away any excess glue Replace end cap and secure with the grub screw Leave to set for at least 4 hours NOTE Trim any excess grip off flush with the end of the handle 1x2 5mm 39 REPLACING WORN HANDGRIPS REPLACING WORN HANDGRIPS CONT ...

Page 40: ...plunger assembly NOTE Plunger shown is an example only Refer to exploded diagrams for correct part numbers Insert new plunger ensuring that the pin passes through both holes Securely fasten as tight as possible 1x22mm 40 15 REPLACING A PLUNGER REPLACING A PLUNGER ...

Page 41: ...Unscrew the four button head screws Remove old upholstery Loosely fit the new and pad ensure it is correctly aligned 16 REPLACING UPHOLSTERY 1x5mm 41 REPLACING UPHOLSTERY ...

Page 42: ...NOTE There may be some adjustment in the pad Replace old upholstery with new and securely fasten Check alignment 1x5mm 42 REPLACING UPHOLSTERY REPLACING UPHOLSTERY CONT ...

Page 43: ...mmencing Clean frame with silicon based polish and a lint free cloth Do not use water based solutions Clean upholstery and grips with soapy water Failure to remove sweat a minimum of once a day will permanently dry out and crack upholstery Visually inspect belt for any cuts or frays Damaged belts are dangerous Ensure belt clamp pivots freely Machine specific Completed Date Signed Hardware Check al...

Page 44: ...ou fitness suite has been checked in accordance with the following checklist by a member of the gymnasium staff The full procedure is described in the Pulse Fitness maintenance handbook for resistance machines available for perusal from any member of staff Check range of motion cable tension 310 Chest Press only Clean and lubricate all hardened shafts with an oil impregnated cloth to leave a thin ...

Page 45: ...l procedure is described in the Pulse Fitness maintenance handbook for resistance machines available for perusal from any member of staff Lubricate weight stack guide bars Lubricate weight stack guide bars Lubricate weight stack guide bars Lubricate weight stack guide bars Date Date Date Date Completed Date Signed 45 19 SIX MONTHLY CHECKLIST PHOTOCOPY TEMPLATE SIX MONTHLY CHECKLIST ...

Page 46: ...ia Short Version 135 1109 342G Exploded Dia 135 1110 342G Exploded Dia Short Version 135 1111 345G Exploded Dia 135 1112 345G Exploded Dia Short Version 135 1113 346G Exploded Dia 135 1114 346G Exploded Dia Short Version 135 1115 365G Exploded Dia 135 1116 365G Exploded Dia Short Version 135 1117 370G Exploded Dia 135 1118 370G Exploded Dia Short Version 135 1119 380G Exploded Dia 135 1120 380G Ex...

Page 47: ...ort Version 135 1131 515G Exploded Dia 135 1132 515G Exploded Dia Short Version 135 1133 530G Exploded Dia 135 1134 530G Exploded Dia Short Version 135 1135 560G Exploded Dia 135 1136 560G Exploded Dia Short Version 135 1137 562G Exploded Dia 135 1138 562G Exploded Dia Short Version 135 1139 571G Exploded Dia 135 1140 571G Exploded Dia Short Version 135 1141 576G Exploded Dia 135 1142 576G Explode...

Page 48: ...48 USER NOTES 21 USER NOTES ...

Page 49: ...49 USER NOTES USER NOTES CONT ...

Page 50: ... service pulsefitness com 2018 Pulse Fitness Ltd All Rights Reserved Pulse Fitness is a registered trademark Gym Wipes is a registered trademark of The 2XL Corporation PureGreen 24 is a trademark of Pure Green LLC Any use of these trademarks without the express written consent of Pulse Fitness or the corresponding companies is forbidden 135 1772 5 ...