pumpeng Raptor 5kw, The Installation, Care And Use

Page 1: ...www pumpeng com au HIGH HEAD SUBMERSIBLE PUMP Manual INSTALLATION CARE of the Maintenance Raptor 5kw ...

Page 2: ...ription Technical Specifications 05 Transportation Storage Installation 06 Pump Maintenance 07 5kw Raptor Torque Settings 08 Raptor Motors Installation Instructions 09 Checklist Prior to Installation 10 Connection Arrangement 2 3 5 6 8 8 10 11 11 12 www pumpeng com au Manual Contents ...

Page 3: ...e presence of Shotcrete fibre and other tramp material What Does a Broken Pump Really Cost a Mining Operation Many dewatering pumps were designed before Shotcrete was widely used in underground mining Shotcrete fibres are now a major cause of underground pump failure and production delay In a multi million dollar operation even small delays can be expensive Benefits of JetGuard for Mining Operatio...

Page 4: ...a longer life available in 1000v 415v The cylindrical MetalVest HHS Slimline is designed for those places where physical size is an issue It fits inside caissons for offshore requirements 4Kw to 18 5Kw The Heavy Duty MetalVest HH for those tough conditions 37kw MetalVest Grinder PumpEng manufacture and sell tough submersible pumps suitable for underground mining and other heavy duty applications W...

Page 5: ...ity and introduce these products into the market place with respect to our core values Develop brand name product recognition of our products to ensure future growth security profit PumpEng is an Australian company founded in 2001 that specialises in submersible pumps for use in mining construction and industrial dewatering Founder Paul Meneghel has experience in submersible pumps and mining stret...

Page 6: ... all stages of manufacture The fault has been caused by defects in materials or workmanship The fault has occurred when the product is used in circumstances to which the product was intended to be operated in and in accordance with installation and operating recommendations All repairs and regular maintenance is performed by an authorized PumpEng repair dealership All components used in servicing ...

Page 7: ...on of dual mechanical seals running in an oil bath The standard motor configuration is 3 phase 50 cycle Motor speed is 2 pole and motors are available in both 415v and 1000v Variations on these standard motor specifications are available to suit specific requirements Note that the Raptor series of pump are not Ex approved and as such cannot be used in explosive or flammable environments The design...

Page 8: ... submergence 22m 16 75Nm 16 75Nm Locked torque Maximum SG of pumped water 1 1 2 1 2 1 Hz Bearing housing oil type Hydraulic 68 ISO68 or equiv 50 50 Winding Insulation Bearing housing oil quantity 1 4 liters Outlet discharge 50mm BSP female Maximum diameter of solids 8 0mm Gross packed weight nil accessories 87kg Net Weight 57kg Class H Class H 415v 1000v Motor Details Pump Details 5kw Raptor Techn...

Page 9: ...eration also ensure that the impeller can rotate freely and that oil grease levels are correct Installation must be undertaken by suitably qualified persons Ensure all relevant safety standards are adhered to and be aware of hazards which exist in the area in question When positioning the pump in an operating environment take measures to reduce the amount of solids and fines which can enter the pu...

Page 10: ... be sent to a PumpEng dealership for repairs Visually inspect all external components of the pump and replace any damaged components Ensure that the cooling jacket internal waterways are free of obstruction flush clear as required Check that all nuts bolts and screws are secure Remove the oil inspection screws Danger this area may be under pressure take appropriate precautions Lay the pump on its ...

Page 11: ...ce the cable 0 rings and seal sleeve as necessary When re fitting the seal sleeve ensure that the cable entry clamps are tightened securely on the electric power cable Inspect all wet end components replace as necessary 5kw Torque List 5kw Raptor Torque List Oil Housing Screw M6 x 16mm 05130010 10 10 Nm Bearing Cover Bolt Stator Housing Nut M10 Nut 05130014 14 30 Nm M6 x 50mm 05120003 3 10 Nm Junc...

Page 12: ...on Resistance should be at least 100 Mohms before operation and at least 50 Mohms when hot after running Verify that the motor Mechanical Seal chamber is full of oil to the fill plug level prior to installation FAILURE TO ENSURE THAT THE SEAL CHAMBER IS FULL OF OIL PRIOR TO OPERATION WILL VOID ANY WARRANTY CLAIMS Inspect the motor and cable for transport damage Report any visible damage to the tra...

Page 13: ... been supplied with 6 leads out can create additional problems for submersible motors Please ensure compliance with the following points Ambient Temperature of the water to be pumped and ensure that it is less than the temperature rating of the motor The PH of the water is between 6 5 and 8 Maximum Chlorine content in water is less than 500 PPM Maximum Sulphuric Acid Iron content in the water is l...

Page 14: ...a lot of cases this will not protect the motor if the current increas es especially if the motor is not fully loaded We believe that the operator needs to know if the current starts to increase so they can determine why All temperatures and all 3 phases of voltage and current and insulation levels should be recorded throughout the life of the installation and moni tored and reviewed as a form of p...

Page 15: ...r basis If the cold insulation The overall performance of the pump and motor can be reviewed based on the information being recorded and this can be used to determine any need for maintenance or overhauling which might be required The ball bearings have been greased for life during assembly there is no need for additional oil or greasing during the operating life of the motor and bearings The moto...

Page 16: ...15 of 15 www pumpeng com au Raptor Motors Connection Arrangement ...

Page 17: ...w pumpeng com au Perth 1 18 Renewable Chase Bibra Lake WA 6163 sales pumpeng com au Email us Mount Isa Kalgoorlie 8 Keogh Way Kalgoorlie WA 6430 Mount Isa QLD 45825 08 9434 9922 0457 006 407 08 9021 5965 ...

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