PUREWAVE BBT-GEN-3.5KWINV, Owner'S Manual

Page 1: ...OWNER S MANUAL Assembly Operating Instructions BBT 3 5KW Electric Start Sine Wave Inverter Generator MODEL NO BBT GEN 3 5KWINV All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 2: ...dels We reserve the right to change product specifications designs and equipment without notice and without incurring obligation All the power testing information used to establish the power rating of the engine equipped on this Generator can be found in the engine manufacturer s manual or website If you have any problems or questions concerning the machine please contact our Customer Support Depa...

Page 3: ...el Tank Filter 15 Muffler Screen 15 TROUBLESHOOTING 16 Engine won t start 16 Generator won t produce power 16 STORAGE 16 SPECIFICATIONS 17 WIRING DIAGRAM 18 19 EXPLODED DIAGRAM PARTS LIST 20 27 FIG A Crankcase Assembly 20 FIG B Cylinder Head 1 20 FIG C Crankshaft Piston 2 21 FIG D Camshaft 3 21 FIG E Oil Pump 4 21 FIG F Air Cleaner 5 22 FIG G Carburettor 6 22 FIG H Recoil Starter 7 22 FIG I Muffle...

Page 4: ...l Failure to follow this important safety information may result in serious injury or death DANGER This Generator was built to be operated according to the safe operation practices in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury Failure to observe the following safety instructions could result in serious injury or de...

Page 5: ...leak from the carburettor or fuel tank Engine and Muffler may be Hot Place the machine in a place where pedestrians or children are not likely to touch the machine Avoid placing any flammable materials near the exhaust outlet during operation Keep the machine at least 1 m 3 ft from buildings or other equipment or the engine may overheat Avoid operating the engine with a dust cover Be sure to carry...

Page 6: ...mp 15 Engine switch 16 AC pilot light 17 Overload indicator light 18 Oil warning light 19 Economy control switch 20 Voltmeter 21 DC protector 22 DC receptacle 23 Ground earth terminal 24 AC receptacle 25 AC receptacle L5 30R 26 AC receptacle 5 20R 27 Parallel connection control socket 28 Parallel connection socket 29 Frequency Transfer Switch PARTS LOCATION All manuals and user guides at all guide...

Page 7: ...15 Battery 16 Engine switch 17 AC pilot light 18 Overload indicator light 19 Oil warning light 20 Voltmeter 21 Economy control switch 22 DC protector 23 DC receptacle 24 Ground earth terminal 25 AC receptacle 26 AC receptacle L5 30R 27 AC receptacle 5 20R 28 Parallel connection control socket 29 Parallel connection socket 30 Frequency Transfer Switch 31 Remote control PARTS LOCATION All manuals an...

Page 8: ...he load exceeds the generator rated output Reduce the load to within specified generator rated output if the DC circuit protector turn off Fuel Tank Cap Air Ventknob The fuel tank cap is provided with an air vent knob to stop fuel flow The air vent knob must be turned once clockwise from the closed position This will allow fuel to flow to the carburettor and the engine to run When the engine is no...

Page 9: ...horoughly before starting engine Keep open flames away Check Engine Oil Make sure the engine oil is at the upper level of the oil filler hole Add oil as necessary 1 Remove oil filler cap and check the engine oil level 2 If oil level is below the lower level line refill with suitable oil to upper level line DO NOT screw in the oil filler cap when checking oil level 3 Change oil if contaminated Oil ...

Page 10: ...he rope After starting allow the starter handle to return to its original position while still holding the handle Grasp the carrying handle firmly to prevent the generator from falling over when pulling the recoil starter 6 Warm up the engine 7 Turn the choke lever back to the operating position Not necessary if the engine is electric type 8 Warm up the engine without a load for a few minutes B El...

Page 11: ...n range 3 Check for blockages in the cooling air inlet and around the control unit If any blockages are found remove 4 After checking restart the engine The generator AC output automatically resets when the engine is stopped and then restarted The overload indicator light may come on for a few seconds at first when using electric devices that require a large starting current such as a compressor o...

Page 12: ...the electric apparatus or disconnect any electric devices 2 Turn the engine switch to STOP position Click remote switch to the OFF position 3 Turn the fuel cock lever to OFF 4 Turn the fuel tank cap air vent knob counter clockwise to the CLOSED position All manuals and user guides at all guides com ...

Page 13: ...Choke Check choke operation Valve Clearance Check and adjust when engine is cold Fuel Line Check fuel hose for crack or damage Replace if necessary Exhaust System Check for leakage Retighten or replace gasket if necessary Check muffler screen Clean replace if necessary Carburettor Check choke operation Cooling System Check fan damage Starting System Check recoil starter operation Idle Speed Check ...

Page 14: ...gine Clean the oil filter every other 100hr Air Filter Maintaining an air cleaner in proper condition is very important Dirt induced through improperly installed improperly serviced or inadequate elements damages and wears out engines Keep the element always clean 1 Remove the cover 2 Remove the air filter cover and element 3 Wash the element in solvent and dry 4 Oil the element and squeeze out ex...

Page 15: ...ter the engine has been running Avoid touching the engine and muffler while they are still hot with any part of your body or clothing during inspection or repair 1 Remove the cover 2 Remove the muffler screen 3 Use the flat head screw driver to pry the spark arrester out from the muffler 4 Remove the carbon deposits on the muffler screen and spark arrester using a wire brush 5 Install the muffler ...

Page 16: ...s to reset the DC protector Long term storage of your machine will require some preventive procedures to guard against deterioration Drain the Fuel 1 Remove the fuel tank cap drain the fuel from the fuel tank 2 Remove the cover drain fuel from the carburettor by loosening the drain screw Engine 1 Remove the spark plug pour in about one tablespoon of SAE 30 motor oil into the spark plug hole and re...

Page 17: ...0 rpm Fuel Regular 98 grade unleaded petrol Fuel Tank Capacity 7 5 litres Rated Continuous Operation 3h5min 100 Load 4h10min 50 Load Lubricating Oil SAE 10W30 Lubricating Oil Capacity 0 9 litre Starting System Recoil Starter Ignition system C D I Spark Plug Type A7RTC AC Voltage 230V 50Hz Max Output 3 5 kW Rated Output 3 0 kW Power Factor 1 0 DC Output 12V 5 0A Technical Data subject to change wit...

Page 18: ...18 WWW BBTA COM AU BBT GEN 3 5KWINV WIRING DIAGRAM All manuals and user guides at all guides com ...

Page 19: ...19 WWW BBTA COM AU BBT GEN 3 5KWINV WIRING DIAGRAM All manuals and user guides at all guides com ...

Page 20: ...2 Hexagon Flange Bolts M6 80 5 23 SP GEN 3 5KVINV 023 Hexagon Flange Bolts M6 90 2 24 SP GEN 3 5KVINV 024 Hexagon Flange Bolts M6 28 1 25 SP GEN 3 5KVINV 025 Hexagon Flange Bolts M6 70 1 26 SP GEN 3 5KVINV 026 Hexagon Flange Bolts M6 100 1 27 SP GEN 3 5KVINV 027 Hexagon Flange Bolts M6 50 2 FIG B Cylinder Head 1 NO SKU DESCRIPTION QTY 1 SP GEN 3 5KVINV 001 1 Cylinder Gasket 1 2 SP GEN 3 5KVINV 002...

Page 21: ...09 3 O Ring 9x1 5 1 10 SP GEN 3 5KVINV 010 3 Pan Head Screw 1 11 SP GEN 3 5KVINV 011 3 Exhaust Valve 1 12 SP GEN 3 5KVINV 012 3 Intake Valve 1 13 SP GEN 3 5KVINV 013 3 Valve Spring Ring 2 14 SP GEN 3 5KVINV 014 3 Valve Spring 2 15 SP GEN 3 5KVINV 015 3 Valve Spring Seat 2 16 SP GEN 3 5KVINV 016 3 Valve Lock Clip 2 17 SP GEN 3 5KVINV 017 3 Camshaft Assy 1 18 SP GEN 3 5KVINV 018 3 Rocker Shaft Washe...

Page 22: ...5KVINV 018 5 Electromagnet 1 19 SP GEN 3 5KVINV 019 5 Screw GB T9074 4 M3 8 6 20 SP GEN 3 5KVINV 020 5 Toggle Board 1 21 SP GEN 3 5KVINV 021 5 Holder 1 22 SP GEN 3 5KVINV 022 5 Slide Block 1 23 SP GEN 3 5KVINV 023 5 Limiting Board 1 24 SP GEN 3 5KVINV 024 5 Choke Handle 1 25 SP GEN 3 5KVINV 025 5 Auto Choke Handle 1 FIG G Carburettor 6 NO SKU DESCRIPTION QTY 1 SP GEN 3 5KVINV 001 6 Carburettor Ass...

Page 23: ...5KVINV 005 9 Bolts M5 50 2 6 SP GEN 3 5KVINV 006 9 Hexagon Flange Bolts M5 12 2 7 SP GEN 3 5KVINV 007 9 Trigger 1 8 SP GEN 3 5KVINV 008 9 Rubber Block 1 9 SP GEN 3 5KVINV 009 9 Insulative Gasket 1 10 SP GEN 3 5KVINV 010 9 Tapped Screw ST6 3 25 F H 1 11 SP GEN 3 5KVINV 011 9 Spark Plug A7RTC 1 12 SP GEN 3 5KVINV 012 9 Ignition Coil 1 FIG K Starter 10 NO SKU DESCRIPTION QTY 1 SP GEN 3 5KVINV 001 10 ...

Page 24: ...Part 3 1 31 SP GEN 3 5KVINV 031 13 Countersunk Head Screw M4x12 2 32 SP GEN 3 5KVINV 032 13 Flange Nut GB T6177 M4 2 33 SP GEN 3 5KVINV 033 13 Tapped Screw GB T845 ST4 8 13 19 34 SP GEN 3 5KVINV 034 13 Tapped Screw GB T845 ST4 8 9 5 3 35 SP GEN 3 5KVINV 035 13 Flange Bolt GB T5789 M5 10 4 36 SP GEN 3 5KVINV 036 13 Pan Head Screw M6 16 4 37 SP GEN 3 5KVINV 037 13 Flange Bolt GB T5789 M10 230 2 38 S...

Page 25: ...25 WWW BBTA COM AU BBT GEN 3 5KWINV EXPLODED DIAGRAM PARTS LIST All manuals and user guides at all guides com ...

Page 26: ... Inverter Holder 1 4 SP GEN 3 5KVINV 004 15 Inverter Assembly 2 3KW 230V 50Hz 1 5 SP GEN 3 5KVINV 005 15 Inverter Gasket 2 FIG P Electric Starter 16 NO SKU DESCRIPTION QTY 1 SP GEN 3 5KVINV 001 16 Remote Controller Assy 1 2 SP GEN 3 5KVINV 002 16 Remote Controller Layer 1 3 SP GEN 3 5KVINV 003 16 Tapped Screw GB T845 ST4 8 9 5 2 4 SP GEN 3 5KVINV 004 16 Flange Bolt GB T5789 M6 16 2 5 SP GEN 3 5KVI...

Page 27: ...covers belts cable wheels and blades are not covered by standard warranty Spare Parts Spare parts are available Please see our website www bbta com au or contact us at bbt bbta com au for more details EXPLODED DIAGRAM PARTS LIST FIG Q Control Panel 17 FOR EU NO SKU DESCRIPTION QTY 1 SP GEN 3 5KVINV 001 17 Flange Nut GB T6177 M4 4 2 SP GEN 3 5KVINV 002 17 Screw M5 16 1 3 SP GEN 3 5KVINV 003 17 Igni...

Page 28: ...BOYZ TOYZ AUSTRALIA PTY LTD Unit 2 3 Delta Place Albion Park Rail NSW 2527 BBT GEN 3 5KWINV MNL1809 12V Air Compressors Pure Sine Wave Inverter Generators Diesel Welder Generators Water Pumps All manuals and user guides at all guides com ...