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8.  MAINTENANCE AND CONSUMABLES

It is important for the maintenance of your system to be carried 
out by the official service of the PROLINE PLUS series, which will 
use original spare parts and offer you information, a maintenance 
contract and service guarantee.
Any manipulation of the system or use of a spare part that is not 
original by a company or person that does is not a member of our 
distributors shall invalidate the guarantee of your system as well 
as that of your official distributor.

WARNING:

 Some of the components of your system, such 

as the sediments pre-filter, the granulated carbon filters, 
the reverse osmosis membrane and the granulated carbon 
post-filters, are consumable and last for a limited time.

The period they last depends on the quality of the local water, 
on specific aspects such as the external turbidity, high chlorine 
levels, excess iron, etc.

 With the objective of guaranteeing the quality of the water supplied  

          by your system, it should have regular maintenance checks carried 
out by qualified technicians.

Pre-filter sediments:                               
GAC and BLOCK carbon filters:
Reserve  osmosis  membrane:                                  

Post-filters:                                                  
Hygienisation:                                             

Maximum 12 months
Maximum 12 months 
Every 3 years approx.
in so soft water < 15 ºF
From 12 to 24 months
Every 6-12 months.

Each time components in contact with water 
from the system are accessed or water has not 
been consumed for more than a month.

MAINTENANCE RECOMMENDATIONS

BY YOUR OFFICIAL PROLINE PLUS 

SERIES DISTRIBUTOR

NOTE:

 

The membrane must be substituted if a specific compound is higher than the 

maximum advisable permitted limit for drinking water, European directive (98/83/EC).

An excess of a compound (total chlorine, turbidity, hardness 
etc.) can lead to a reduction in the life of the filters and certain 
components.
The maintenance tips are guidelines. Your official distributors 
of the PROLINE PLUS series will determine the duration of 
the consumables in relation to the quality of the water and the 
foreseen consumption.

 Take hygienic precautions during the manipulation of the consumables  

          and after removing them from their packaging

8.1  Maintenance

1.

 

Close the manual in-let valve, empty the tank of the system 

by opening the tap and disconnect it form the electric current. 
(PROLINE PLUS PUMP version).

2. 

Following this, replace the post-filter (if applicable or if you 

have not done so before). 
Disconnect the tube, 

image 74

, and unscrew the connectors 

at both sides of the post-filter, 

images 75 and 76

. Try to avoid 

See the hygienic conditions to take into consideration during the manipulation of the 
system described in the sections above.

Carbon block 
post-filter.

Ref. 214000

5 μm sediments filter

REF. 209200

Activated carbon post-filter

REF. 291600

50 GPD membrane

REF. 767201

Hygienisation kit

REF. 743303

GAC carbon 
pre-filter

REF. 213600

ORIGINAL PROLINE PLUS  

CONSUMABLES

50 GPD

8. Maintenance and consumables

HYGIENISA

TION KIT

Carbon

Summary of Contents for PROLINE PLUS

Page 1: ...INSTRUCTIONS MANUAL PROLINE PLUS PROLINE PLUS PUMP ...

Page 2: ...trol system for lower water consumption MANUAL FLUSHING VALVE Manual valve for the washing of the membrane SOLENOID VALVE With safety filter DIRECT ACCESS Easy maintenance INSERT Safety system in the pipe connections MANUAL FLUSHING VALVE Manual valve for the washing of the membrane DIRECT ACCESS Easy maintenance INSERT Safety system in the pipe connections ProlinePlus PUMP ...

Page 3: ...3 ...

Page 4: ...p Store tap Low pressure switch High pressure switch Granulated carbon post filter Membrane container 24 V electro valve with mesh filter UP7000 24 Vdc pump Metallic structure depending on model 5 μm sediment filter Activated granulated carbon cartridge GAC Activated granulated carbon cartridge BLOCK KEY a b c d e f g h i j k l m n DESCRIPTION 5 μm sediment filter Activated granulated carbon cartr...

Page 5: ...or the proper working of the system 05 2 Installation of the system 05 3 Operation and maintenance 05 4 Use of the system 05 5 Recommendations for the correct use of the reverse osmosis water 06 INSTALLATION OF THE SYSTEM 07 OPERATION OF THE PROLINE PLUS SYSTEMS 07 1 Description of Operation 08 MAINTENANCE AND CONSUMABLES 08 1 Maintenance 08 2 Hygienisation 08 3 Flushing 9 IDENTIFICATION GUIDE AND...

Page 6: ...ibuted by natural osmosis The human body is mainly made up of water Woman 55 65 Man 65 75 Child 80 An adult body contains between 38 and 48 litres of water 30 of which is found in the cells This water in the body which is almost completely recycled every 15 days is the basis for the transportation of nutrients oxygen to cells the elimination of waste and it controls the body temperature We consume...

Page 7: ...stances reduced by the reverse osmosis membrane The chemical composition and concentration of salts and other substances of the water on entering the reverse osmosis system has an affect on the purified water The TFC reverse osmosis membrane of your PROLINE PLUS Series system can reduce the concentration of the elements and compounds among others outlined in the following tables ELEMENT COMPOUND O...

Page 8: ... 20 5 80 BY PRESSURE ON PRODUCTION 0 70 0 25 0 33 0 42 0 58 1 00 1 08 1 17 1 25 1 42 REJECTION OF SALTS 84 88 90 92 93 95 95 95 95 CONVERSION FACTOR CONVERSION FACTOR BY TEMPERATURE TemperaturE ºC 6 8 10 12 14 16 18 20 22 25 28 30 32 34 ON PRODUCTION 0 38 0 45 0 52 0 59 0 66 0 70 0 77 0 85 0 88 1 00 1 09 1 16 1 23 1 30 The life of the membrane is evaluated by the percentage of salts rejected 90 95...

Page 9: ...PRODUCTION LPD 150 MEMBRANE Type 1 x 1812 50 MEMBRANE PRODUCTION 175 LPD Soft water with 250 ppm T 25 ºC Recovery 15 Pressure against membrane 3 4 bars without counter pressure PUMP Booster MAX ACCUMULATION pre charged tank at 7 PSI 19 litres ELECTRIC CURRENT 220 240 V 50 Hz 24 W ELECTRIC ADAPTOR 100 240 V 50 60 Hz 24 Vdc 1A MANUFACTURER Manufactured by Puricom Water Ind Corp Taiwan for PURICOM EU...

Page 10: ... higher than 2000 ppm contact your distributor It is recommended that you soften the water to be treated or that has a maximum hardness of 15 ºF with the objective of obtaining the optimum performance of the system Should the water to be treated have a level of hardness superior to 15 ºF the life of the membrane may be reduced and also the performance of the system It is recommended that you brush...

Page 11: ... electrical socket that is at least 1 metre away The location foreseen for its installation must have sufficient space for the machine itself its accessories connections and to carry out maintenance comfortably Under no circumstances must the system be installed outdoor The systems should not be installed next to a heat source or where it receives a direct flow of hot air dryer refrigerator etc Th...

Page 12: ... by qualified personnel from an authorised technical service Follow the recommendations in Section 5 of this manual Given that the appliance that you are going to install improves the quality of the water that you are going to consume and is considered a food all of the tools that you are going to use for the assembly and installation must be clean and under no circumstances contaminated or impreg...

Page 13: ...sembly due to the geometrics of the counter top or fridge use the rubber joint supplied instead of the metal escutcheon in order to assemble the tap Choose the bit and the type of drill that is appropriate for the material in question 2 Prior to this insert the metal escutcheon and a thick flat rubber joint into the connecting pipe these must be on the upper part of the counter top Then pass the t...

Page 14: ...s properly assembled and water tight Subsequently in the male connector of the 1 2 adapter connect the flexible pipe usually female Should it be necessary to install a special component it should not be iron or contain iron components as on rusting these can reduce the performance of the appliance To ensure the proper installation and water tightness of the connections made open the right angle en...

Page 15: ...pe collar shall be assembled but making sure that the hole that you have made is completely aligned over the front part of the 1 4 connector part where the square pad goes done by putting the bit used for making the 6 mm hole there through the hole there is between the clamp and the drainpipe thereby avoiding any obstacle to the passing of water towards the same Put the nuts in the socket on the b...

Page 16: ... te Ref 279300 for every extra pipe connection you need 11 Check that the pressure of the reservoir tank is 0 5 bars 7 P S I using the portable pressure gauge and the valve that is at the bottom of the tank If this is not the case fill or empty the pressurised tank until you achieve the indicated pressure Image 40 6 Installation of the system ...

Page 17: ...h manual wash valve Connection to the drain Check valve Manual valve of reservoir tank Pressurised reservoir tank Activated carbon post filter Counter top tap Low pressure switch Shut off electro valve Booster pump High pressure switch 7 OPERATION OF THE PROLINE PLUS SYSTEMS Electrical diagram of proline plus pump VALID LIST FOR PROLINE PLUS PUMP AND PROLINE PLUS PROLINE PLUS PUMP 24 Vdc MOTOR PUM...

Page 18: ...valve 15 when this situation is detected The wa ter pressure against the membrane makes the reverse osmosis process possible On the one hand the reverse osmosis water after going through a check valve 9 is stored in a reservoir tank 11 and on the other hand the water with excess salts and unwanted substances go to the drain 8 for their elimination through the flow limiter 7 When the reservoir tank...

Page 19: ...has not been consumed for more than a month MAINTENANCE RECOMMENDATIONS BY YOUR OFFICIAL PROLINE PLUS SERIES DISTRIBUTOR NOTE The membrane must be substituted if a specific compound is higher than the maximum advisable permitted limit for drinking water European directive 98 83 EC An excess of a compound total chlorine turbidity hardness etc can lead to a reduction in the life of the filters and c...

Page 20: ...cing the 1 4 exit tube Connect this tube using its 1 4 nut of the exit of the post filter 6 Extract the membrane from inside the membrane housing images 82 and 83 and apply the hygienisation procedure de scribed in section 7 Start up and hygienisation Use the membrane housing wrench to disassemble the top and the vice grip pliers to extract the interior membrane Images 84 and 85 7 Replace the filt...

Page 21: ...elements and they will be eliminated down the drain For this after the continuous extraction of more than 2 litres of water image 86 open the 15 cleaning valve manually and close it immediately afterwards Images 87 88 and 89 By this simple action you are able to prolong the life of your membrane 8 Maintenance and consumables 86 88 87 89 opened CLOSED ...

Page 22: ...on in the in let valve or substitute it They are tightened too close to the wall Do not have holding pins They are in bad condition substitute them or not pushed into connectors enough Wait until supply returns Check condition of coil and clean it Change it if necessary Change filter Change membrane Check condition of restrictor If blocked clean or substitute Clean or substitute Check supply in th...

Page 23: ...gm in bad condition Transformer in bad condition SOLUTION Check if rejection stops with the reverse osmosis system unplugged Should it not clean or substitute Put in a pressure regulator Check that there is 0 5 Kg cm2 or 7 PSI air pressure with an empty tank Substitute Check regulation and where applicable substitute Clean if dirty If in bad condition substitute it Substitute Repair product or sub...

Page 24: ...N COMPLETE MAINTENANCE REPAIR HYGIENISATION OTHERS COMPLETE MAINTENANCE REPAIR HYGIENISATION OTHERS COMPLETE MAINTENANCE REPAIR HYGIENISATION OTHERS COMPLETE MAINTENANCE REPAIR HYGIENISATION OTHERS COMPLETE MAINTENANCE REPAIR HYGIENISATION OTHERS COMPLETE MAINTENANCE REPAIR HYGIENISATION OTHERS ...

Page 25: ...outside specifications provided or in those cases where it has been modified or prepared by personnel that do not belong to the company or official The substituted parts under guarantee remain the property of PURICOM EUROPE The term of the guarantee starts on the date of purchase of the system in your PURICOM EUROPE Distributor For whatsoever claim under the guarantee you are required to provide r...

Page 26: ...py them him herself to the GUARANTEE CERTIFICATE SHEET The installer distributor must keep this sheet and Ionfilter may request it with the objective of improving the post sales service and customer service to the client The technician carrying out the installation and putting the equipment into operation must have the appropriate technical capacity S O P N S N INFORMATION CONCERNING THE APPLICATI...

Page 27: ...27 ...

Page 28: ...allès Barcelona SPAIN puricom puricom eu www puricom eu Ref 584701 Manual de instrucciones PROLINE PLUS 2014 The quality system of Puricom Europe for the marketing and assembly of water treatment equipment and in accordance with regulation UNE EN ISO 9001 2000 8 435291 802972 ...

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