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Purple Line®

      

Page 9 

Ref: CM-UM-0912-Rev.B AUS

 

Please make sure you read the safety instructions very carefully and make sure that you follow these guidelines!

 

Make sure that the battery that supplies the mover is fully charged and in good condition.

 

Make sure that the caravan is free from the vehicle and the handbrake is on. Also make sure that the corner- 

 

steady feet are fully raised.

Engage both rollers as described in ‘Operation-Motor Units’. This only needs to be done on one side of your caravan 
since the other side will automatically follow via the cross actuation bar. 

Turn on the Battery Power Isolation Switch (29).

Before operating the Mover, release the handbrake.

Activate the mover by double-clicking the power button (Fig.3A) on the remote control. The LED (Fig.3H) on the remote 
control will illuminate. Now you can choose the movements according the symbols shown on the remote control
As soon as the buttons are released the caravan will stop

The mover moves at one speed after the intitial ‘soft-start’. The speed can increase a little when going downhill and 
decrease a little when going uphill. 

TIP: The mover is more efficient when reversing the caravan up an incline.

After manoeuvring, deactivate the mover by double-clicking the power button on the remote control again. The LED on 
the remote control will turn off. Apply the handbrake first and then disengage the drive rollers from the tyres.
Turn off the Battery Power Isolation Switch.

 

Store remote control in a safe place (out of reach of children or other unauthorised people).

 

It is possible to position the caravan’s hitch exactly over a stationery car’s tow ball using the mover. But please  

 

be very careful!

Use the button controls on the remote control to bring the caravan to the car. It is better to reach the tow ball with 
several short “trips” rather than trying to do it in one “trip”. When the hitch is right above the tow ball of the vehicle, 
lower the hitch to the ball and engage in the normal way using the jockey wheel.

Hitch the caravan in the normal way ready for towing.

 

Release the rollers from the caravan’s tyres. You cannot tow the caravan with the Mover   

 

 

 

engaged! Make sure that both rollers are fully disengaged!

 

Trying to drive away with the mover still engaged, will damage the mover, your caravan tyres and strain your tow  

 

vehicle!

Operation - Hitching and Unhitching

Operation - Getting Started

The Jockey Wheel

The jockey wheel that you use will have an impact on the performance of the mover.  The heavier the ball weight, the 
bigger the impact on performance.  

It is strongly advised that you consider upgrading a standard jockey wheel to one that is able to cope with your caravan 
and caravan mover.  

Things to consider when choosing a jockey wheel are: 

1. Pneumatic or solid tyre

 

 

 

 

 

 

 

2. What size of wheel and tyre (big is good)

 

 

 

 

 

 

 

3. Twin or single wheel

 

 

 

 

 

 

 

4. Freely swivelling, to allow easy turns

 

 

 

 

 

 

 

5. Strength and robustness

power cables from the mover isolation switch to one battery and the negative cables from each board to the other 
battery.  In this way both batteries work together.  If you attach the positives and the negatives to just one battery then 
they will work separately. Please see Fig.22 for reference.

Summary of Contents for EGO130AU

Page 1: ...User Manual For use with Model Numbers EM4445 EGO130AU EGO200AU Ref CM UM 0912 A4 Rev B AUS Caravan Movers...

Page 2: ...32 7 D E F C 1 2 3 4 B A 3 2 1 5 4 SIGNATURE NAME FINISH UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH TOLERANCES LINEAR ANGULAR Q A MFG APPV D CHK D DRAWN D E F C 1 2 3 4 B...

Page 3: ...T L E R E V I S I O N D O N O T S C A L E D R A W I N G M A T E R I A L D A T E S I G N A T U R E N A M E D E B U R A N D B R E A K S H A R P E D G E S F I N I S H U N L E S S O T H E R W I S E S P E...

Page 4: ...ert undue pressure on winding spindle when rollers are fully disengaged When resistance is met STOP WINDING Failure to do this may result in mechanical damage Fig 7 A Fig 9 Fig 10 20mm Engaged Positio...

Page 5: ...Fitting Diagrams A 10mm Fig 15 A 10mm EM4445 A 12 11 10 9 8 7 6 5 13 14 15 16 17 18 19 20 21 22 165mm min 85mm min 1800mm to 2500mm max Fig 18 Fig 16A Fig 18A L Profile U Profile Caravan Floor Europe...

Page 6: ...Parts Identification Fitting Diagrams Fig 20 Caravan Front 1 2 3 4 1 2 CONTROL UNIT BATTERY Fig 19...

Page 7: ...l 1 Motor 1 Negative cable to terminal 2 Motor 2 Positive cable to terminal 3 Motor 2 Negative cable to terminal 4 FRONT OF AXLE MOTORS Use the Front of Axle wiring when installing a two motor system...

Page 8: ...em 20 10 Cable Trunking P Clips 19 2mm 3 1 Main Cross Bar 21 10 Cable P Clips 10 4mm 4 1 Cross Actuation Centre Bar 22 4 Battery Terminal Connector 8mm 5 2 Cross Actuation Insert Bars 23 2 Battery Ter...

Page 9: ...fixings provided are also suitable for most European type chassis and will not normally require the use of the chassis plates 37 and will instead fit straight onto the lip of an L profile or U profil...

Page 10: ...on to the function of the mover Ensure both rollers are in the DISENGAGED position Fig 8 or Fig 12 as the unit will not fit correctly otherwise Loosely assemble motor unit 1 motor unit 2 and main cros...

Page 11: ...d location material please substitute these as appropriate Drill a 25 mm hole through the floor of the caravan approximately 150 mm centrally in front of the control unit 32 terminals Caution Take ext...

Page 12: ...spade connectors by using crimping pliers A secure and good quality connection on each cable is essential Finally connect the Battery Cables 14 15 to the Control Unit 32 Installation of your Purple L...

Page 13: ...e the rollers simply refit the tool onto one of the spindles and rotate away from the tyre Please note that you will feel a small amount of resistance initially as you disengage the cam from its locke...

Page 14: ...s mounted inside your caravan is responsible for controlling the caravan mover The control unit has three LED s Fig 6 and one recessed button Fig 6A Green LED This will illuminate when receiving the s...

Page 15: ...opposite corners to get one motor going in one direction and the other going in the opposite direction This is ideal for single axle caravans You will not need to do anything with the electronics if y...

Page 16: ...of reach of children or other unauthorised people It is possible to position the caravan s hitch exactly over a stationery car s tow ball using the mover But please be very careful Use the button con...

Page 17: ...y could be empty Check electronics box Blue LED is on and Red LED is flashing twice slowly If empty recharge completely or renew caravan battery before taking any further action Advice on battery volt...

Page 18: ...the distance between the remote control and the caravan is not more than 5 metres If there is no signal between the remote control and control box the mover will not function at all even though the LE...

Page 19: ...his warranty is not offered for any type of trade or commercial usage The manufacturer does not take responsibility for any consequential loss whatsoever Upon inspection components that are missing wh...

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