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Safety 

 

Due to fluid contents being under pressure eye protection is recommended for 

operators. Refer to MSDS sheets on fluid being dispensed for and other precautions. 
A grounding wire should be connected to the stainless steel pressure tank to remove esd. 

 

 
Setup 

 

Refer to assembly drawing 

163-03535

 for part reference numbers. 

 

1.

 

Connect the system as outlined in the assembly drawing. Being sure the fluid lines 
and air lines are secure. 

2.

 

Connect main air supplies to the quick connect air fitting of the fluid tank (9) and 
quick connect fitting (1) of the regulator (2). 

 
 

System Operation 

Initial Startup 

 

1.

 

First, be sure the quick air shutoff valve (red handle) of the pressure tank (9) is 
turned to the Ext. position so that no air pressure is being supplied to the tank. 

2.

 

Turn the ball valve on the fluid outlet of the pressure tank (9) 90 degrees to stop 
any fluid flow to the valve. 

3.

 

To load fluid into the system, remove the flip top lid of the pressure tank (9). 

4.

 

Pour fluid directly into the pressure tank (9) and reseal the flip top lid.  
Note: Do not fill the tank with more than 2-gallons of fluid.  

5.

 

Adjust the pressure on the air regulator (2) feeding the valve handle to 80 psi. 

6.

 

Depress the trigger on the handle (15) to cycle the valve open and closed. You 
should hear the solenoid actuating inside the handle and will be able to see the 
center needle of the spray valve (13) moving back and forth. 

7.

 

Adjust the pressure on the atomizing air regulator (20) between 2-3psi for startup. 
Note: this pressure will only activate when the trigger of the handle (15) is 
pressed.    

8.

 

Open the quick air shutoff valve (red handle) on the pressure tank (9) and adjust 
the air regulator to achieve the desired fluid flow rate. 
Note: To begin, start off with a low pressure (5psi.) and increase as necessary.       

9.

 

Open the ball valve on the fluid outlet of the pressure tank (9) to allow fluid to 
flow to the valve. 

10.

 

Hold the valve (13) and trigger handle assembly (15) and aim it to a place where 
the fluid can be purged. 

11.

 

Depress the trigger of the handle assembly (15) to begin fluid flow. Once fluid 
begins to spray from the air cap of the valve (13) continue spraying until all air is 
removed from the fluid lines.  

12.

 

Adjust the settings and begin to coat.     

Summary of Contents for FCS300-R-2G-H

Page 1: ...FCS300 R 2G H MANUAL COATING SYSTEM Version 163 03535 Operation Manual 6 CORPORATE DRIVE HALFMOON NY 12065 PHONE 518 371 2684 FAX 518 371 2688 info pva net www pva net ...

Page 2: ...e technology in a hand held applications The system utilizes a 2 gallon stainless steel pressure tank to hold fluid that can be placed on a bench top or on the floor to feed the valve An FCS300 R spray valve is mounted to a pneumatic trigger handle which allows the operator to easily articulate the valve over the part and utilize the trigger activate the spray When the trigger is depressed the val...

Page 3: ... reseal the flip top lid Note Do not fill the tank with more than 2 gallons of fluid 5 Adjust the pressure on the air regulator 2 feeding the valve handle to 80 psi 6 Depress the trigger on the handle 15 to cycle the valve open and closed You should hear the solenoid actuating inside the handle and will be able to see the center needle of the spray valve 13 moving back and forth 7 Adjust the press...

Page 4: ...sary to refill the fluid tank when it is empty 1 First remove air pressure from the fluid tank by turning the quick air shutoff valve red handle to the Ext position to dump air pressure Note Allow all of the pressure to drain from the tank before proceeding 2 To load fluid into the system remove the flip top lid of the pressure tank 9 3 Pour fluid directly into the pressure tank 9 and reseal the f...

Page 5: ...ries To optimize your manual conformal coating system PVA has developed a few accessories that can be used to assist the operators Part PV106 S This stand provides the operator with a place to set the valve and trigger handle assembly when it s not in use to prevent it from tipping The purge cup located on the front of the stand allows the operator to pull the trigger when the unit is in its holst...

Page 6: ... tube 90 elbow 1 9 PVA 2G 2 Gallon Stainless Steel Pressure Tank 1 10 4FSC6N 316 Fitting 3 8 fnpt x tube 1 11 TFETB01870250B od UV Safe Teflon Tubing 8 ft 12 4MSEL2N 316 Fitting 1 8 mnpt x tube 90 elbow 1 13 FCS300 R Front Closing Spray Valve Round Cap 1 14 114 6752 Valve Mount Bracket 1 15 PV101 Pneumatic Trigger Handle 1 16 KQ2L03 32A Air Fitting 10 32 x 5 32 tube 90 elbow 5 17 KQ2U03 00A Air Fi...

Page 7: ......

Page 8: ...es extend only to the original purchaser Third party warranty claims will not be honored at any time Prior to returning a product for a warranty claim a return authorization must be obtained from PVA s customer service department Authorization will be issued either via the telephone facsimile or in writing upon your request To qualify as a valid warranty claim the defective product must be returne...

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