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442-D 

 

Series 442 Installation and Operating Instructions 

 

1 SAFETY NOTES 

Safe and secure operation of the head transmitter can only be guaranteed if the operating instructions and all safety notes 
contained are, understood, and followed. 
 

1.1 Correct Use

 

The unit is a universal, presettable temperature transmitter for resistance thermometer (RTD), thermocouple (TC) as well as 
resistance and voltage sensors.  The unit is constructed for mounting in a connection head (form B) and field  housing.  The 
manufacturer cannot be held responsible for damage caused by misuse of the unit. 
 
Separate Ex (hazardous area) documentation is attached with this operating manual as drawing M006601, for measurement 
systems in hazardous areas.  The installation conditions and connection values indicated in these instructions must be followed! 
 

1.2 Installation and operation

 

The unit is constructed using the most up-to-date production equipment and complies with the safety requirements of the EU 
guidelines.  If it is installed incorrectly  or is misused then certain application dangers can occur.  Trained personnel must do 
installation, wiring and maintenance of the unit.  These personnel must have read and understood these instructions and must 
follow them to the letter. 
 

1.3 Operational safety - Hazardous areas

   

When installing the unit in a hazardous area the national safety requirements must be met.  Make sure that all personnel are 
trained in these areas.  The measurement and safety rules must be followed in all these installations. 
 

2 FUNCTION AND SYSTEM CONSTRUCTION 

2.1 Function

 

Electronic monitoring and transformation of various input signals into an analog output signal in industrial temperature 
measurement.  The head transmitter is mounted in a connection head (form B) or separated  from the sensor in a field housing.  
Setting up of the head transmitter is done using a “HART

 Communicator DXR 275” or PC and configuration software.   

 

2.2 Measurement system 

Transforming the following input signals: 

  Resistance thermometers (RTD) and resistance sensors (in 2, 3 or 4 wire connection systems) 

  Thermocouples (TC) 

  Voltage sensors into a scalable analog output signal (4

20 or 20

4) mA 

 
Fault monitoring of: 

  Measurement range override or undercut

 

  Sensor breakage and short circuit - not for thermocouples (TC)

 

 

3 INSTALLATION 

3.1 Installation conditions 

Ambient temperature: 

(-40 to 85) 

°

C  [-40 to 185] 

°

F  (For hazardous areas, see drawing M006601) 

Installation area:  

Field housing; connection head Form B according to DIN 43 729 

Installation angle:  

No limit 

 
Safety notes: The unit must only be powered by a power supply that operates using an IEC 61010-1 compliant energy limited 
circuit. 
 

3.2 Installation

 

  Feed the sensor leadwires through the central hole in the head transmitter 

  Position the head transmitter in the connection head in such way so that the current output terminals (terminals 1 and 2) are 

towards the cable entry gland. 

  Feed the mounting screws (M4 x 20 mm long for form B heads) through the holes in the head transmitter. 

  Screw the head transmitter into the field housing using a screwdriver while not over tightening. 

 

Summary of Contents for 442 Series

Page 1: ...Make sure that all personnel are trained in these areas The measurement and safety rules must be followed in all these installations 2 FUNCTION AND SYSTEM CONSTRUCTION 2 1 Function Electronic monitor...

Page 2: ...the wiring diagram see figure 4 1 Output signal and power supply Connect dc power cables to terminals 1 and 2 according to the wiring diagram see figure 4 1 Hint The screws on the terminals must be sc...

Page 3: ...using various menu levels as well as with the help of a special HART function matrix see figure 6 2 Hint When using the HART hand unit all parameters can be read out however the programming is blocke...

Page 4: ...n of unit functions What needs to be done 1 Switch on the hand module Measurement unit is not yet connected The HART main menu appears This menu level appears for all HART programming independent of t...

Page 5: ...isplay 7 digit number with floating decimal point and engineering unit e g 199 98 Ohm 62 36 deg C Int temperature V0H1 Display of the actual measured temperature of the internal comparison measurement...

Page 6: ...0 C 454 F 1372 C 2501 F Type L 200 C 328 F 900 C 1652 F Type N 270 C 454 F 1300 C 2372 F Type R 50 C 58 F 1768 C 3214 F Type S 50 C 58 F 1768 C 3214 F Type T 270 C 454 F 400 C 752 F Type U 200 C 328 F...

Page 7: ...T X2 see 6 8 Interactive setting up of the temperature transmitter Coefficient X3 V3H3 Input COEFFICIENT X3 see 6 8 Interactive setting up of the temperature transmitter Coefficient X4 V3H4 Input COEF...

Page 8: ...ion value current Entry 3 58 to 21 7 mA 0 00 mA Security locking V9H9 Release code for setting up Entry Lock 0 Release 281 281 Function group USER INFORMATION Tag number VAH0 Entry and display of meas...

Page 9: ...e setting up of the temperature transmitter Customer specific linearization and sensor matching is done using the TransComm configuration software The program calculates the linearization coefficients...

Page 10: ...for RTD sensor connection Problem Possible cause Remedy Measured value is incorrect inaccurate Incorrect sensor orientation Install the sensor correctly Heat conducted by sensor Observe the face to fa...

Page 11: ...ange scaling Incorrect thermocouple type TC configured Change the Sensor type device function Incorrect comparison measuring point set Set the correct reference junction Interference via the thermocou...

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