Q CELLS Q.FLAT-G6 Flat, Installation And Operation Manual

Page 1: ...INSTALLATION AND OPERATION MANUAL Q FLAT G6 Flat roof system for east west orientation ...

Page 2: ...BLY OF THE RIDGE CONNECTOR IN THE DIRECTION OF THE RAILS O1 9 4 3 2 ASSEMBLY OF THE RIDGE CONNECTOR IN THE DIRECTION OF THE MODULE O2 10 4 4 MOUNT CONNECTING COMPONENT CROSS BRACE AND BALLAST BRACE F 11 4 5 OPTIONAL STEP 12 4 5 1 ASSEMBLY OF THE USO CONNECTION O4 12 4 5 2 BALLAST BLOCK O5 13 4 5 3 BALLAST TROUGH TYP V01 O7 15 4 5 4 BALLAST TROUGH TYP V02 O7 16 4 6 MOUNT AND SCREW ON MODULE CLAMPS ...

Page 3: ...ance with the regulations Î Before installation it must be checked whether the product meets the static requirements on site In the case of roof sys tems the load bearing capacity of the roof on site must also be checked National and local building regulations standards and environmental protection regulations must be observed Î For roof pitches greater than 1 it is strongly recommended to connect...

Page 4: ...irst connector in direction of module C 10 base O4 SOLMONTincl USOconnection D Connecting base profile O5 Ballast block E 10 tower O6 Middle and end clamps for ballast F Cross brace and ballast brace O7 Ballast trough V01 V02 V01 Assembly after adding the bulk material V02 Assembly before adding the bulk material G Cross brace connector O8 Side cover 10 H Module clamp as middle and end clamp O9 Ca...

Page 5: ...ON MANUAL FOR FLAT ROOF SYSTEM Q FLAT G6 Q CELLS REQUIRED OPTIONAL Tape measure Rubber hammer Chalk line Ring spanner for mounting foot Torque spanner with SW5 hexagon socket attachment Bit for mounting foot PH3 3 REQUIRED TOOLS ...

Page 6: ...6 INSTALLATION AND OPERATION MANUAL FOR FLAT ROOF SYSTEM Q FLAT G6 Q CELLS Just 4 steps to the finished system Optional Required 4 ASSEMBLY ...

Page 7: ... be set up according to the spacing specified in the project see ATTENTION The base C must always face away from the main base profile B TIP The marking at the ends of the cross brace and ballast brace F indicates the exact removal of the main base profiles B A A C C C C B B x 1840 1673 20mm 115mm All Q CELLS base profiles are fitted with 11mm thick high tech protective mats The gaps between the p...

Page 8: ...ail Î Push both towers E towers to the end of the rail until the click latch engages with an audible noise Î Make sure that the slope falls towards the base C straight side of the tower E facing the base C Î The latching connection must be checked for proper fit and form fit latching tab must lie flush in the surface CORRECT INCORRECT C E The components of the tower E serve as upper support elemen...

Page 9: ...d with the ridge connector O1 PROCEDURE The first thing to do is to determine the ridge line The main base profiles are then built up and instead of the connecting base profiles D the ridge connector O1 is installed The order here is A C B C D C B C O1 C D C B C A Ideally the structure should be built up evenly on both sides to prevent one sided loading and thus slipping Finally the topmost compon...

Page 10: ... The ridge connector O2 must be ordered pre bent to the pitch appropriate for the roof Ideally the structure should be built up evenly on both sides to prevent one sided loading and thus slipping NOTE The location and position of the ridge connectors O2 can always be found in the current project report Instead of the ridge con nector in the direction of the module O2 the system can also be connect...

Page 11: ...tic bond of the system and facilitates further work such as pulling the cables and laying the modules as it is more difficult for the base profile rows to slip In the double version it serves to accommodate additional ballast see optional step 4 5 1 With a continuous bracing of the main base profile rows the potential equalisation of the system is carried out 4 ASSEMBLY 4 4 MOUNT CONNECTING COMPON...

Page 12: ... the cross and ballast struts according to specification Final installed USO connection PROCEDURE Ideally the attachment points of the USO connection are mounted installed before the system is mounted on the roof but at the latest before the cross braces and ballast braces F are mounted The attachment point should be positioned as centrally as possible between the four surrounding towers E A flat ...

Page 13: ...t 135kg The position of the ballasting must always be carried out strictly in accordance with the current project report A different distribution or the omission of ballast elements can impair the positional safety of the entire installation and represent an enormous risk Devi ations from the project report must be agreed with Q CELLS and only carried out after written approval The position of the...

Page 14: ... THE MAIN BASE PROFILE Place the ballast blocks O5 in the centre of the main base profile B and secure them with the middle clamp O6 TWO BALLAST BLOCKS ON THE MAIN BASE PROFILE Secure the first and second ballast block on the main base profile B as shown in the previous figures Then apply the third and if necessary the fourth ballast block and push them along the main base profile B in the directi...

Page 15: ...urface When placing the ballast trough O7 directly on the roof covering make sure that the surface is clean in order to avoid long term damage caused by objects lying between the ballast trough O7 and the roof covering PROCEDURE Place the ballast trough O7 between the tower E and base C in the middle of the main base profile B Exact positions of the ballast troughs O7 can be found in the current p...

Page 16: ...e surface is clean to avoid long term damage Place the ballast trough O7 between the tower E and base C in the middle of the main base profile B Exact positions of the ballast troughs O7 can be found in the current project report Then screw each ballast trough O7 to the main base profile B in the centre and evenly distributed using the supplied self drilling screws 6 pieces Observe the maximum tor...

Page 17: ... and press on the opposite guide groove until the click latch engages with an audible noise Ensure that the middle and end clamps H are securely and seated flush in the guide grooves Place the modules and ensure that they are centred on the tower E and base C Ensure that the middle and end clamps H are flush and clean with the module Tighten the locking screws The instal lation instructions of the...

Page 18: ... the side covers O8 according to the information in the current project report These are cut in using a side cutter and cut off by bending ATTENTION For one ballast block remove only the lower half for two ballast blocks remove both pre cut recesses PROCEDURE Place the two side covers O8 with the holes over the screw position on the tower E and on the base C When fitting the side covers O8 make su...

Page 19: ...is possible after each work step of the system assembly INFO i When attaching the cable duct take care not to damage the string lines PRELIMINARY WORK Check clean position of string lines check permanent and secure fastening of string lines so as to avoid damage to lines due to movements wind PROCEDURE Place the cable duct cover O9 in the lower guide groove on the main base profile B tilt the cabl...

Page 20: ...l ballasting has been carried out with the specified weights The details can be found in the current project report Make sure that slipping down tilting or wobbling of the ballast elements is permanently excluded ATTENTION This is relevant to safety and can lead to considerable damage if not observed Î Check whether all click connections are correctly latched FINAL INSPECTION Changes and deviation...

Page 21: ... EMAIL sales q cells com WEB www q cells com Manufacturer Premium Mounting Technologies GmbH Co KG Industriestraße 25 95346 Stadtsteinach GERMANY Subject to change Q CELLS Installation_Manual_East West_Orientation_Q FLAT G6_2021 01_Rev01_EN TEL 49 0 9225 9550 0 FAX 49 0 9225 9550 999 EMAIL info pmt solutions WEB www pmt solutions ...