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INSTALLATIoN AND oPErATIoN MANUAL SoLAr MoDULES GENErATIoN 4 (G4) – HANwHA Q CELLS GMBH – NA

INSTALLATIoN AND oPErATIoN MANUAL SoLAr MoDULES GENErATIoN 4 (G4) – HANwHA Q CELLS GMBH – NA

Document Revision 01
This Installation Manual is valid for North America as of January 2015 for Q.PRO-G4, Q.PLUS-G4, Q.PRO BFR-G4 and Q.PRO BLK-G4 solar modules, and 
replaces all earlier versions. 

Technical parameters and the design are subject to change. The data sheets and customer information valid at the point in time when the relevant module was 
manufactured apply to the installation, mounting, and maintenance procedures for the respective solar modules. 

with solar modules from Hanwha Q CELLS GmbH (hereafter referred to 
as "Q CELLS") you can directly transform the sun’s limitless energy into 
environmentally-friendly solar electricity.

In order to ensure the maximum performance of your Q CELLS solar 
modules, please read the following instructions completely and care-
fully and observe all guidelines. Non-compliance may result in damage 
and/or physical injury.

This installation manual provides instructions for the safe installa-
tion of crystalline solar modules.

 

Ä

Please read these instructions carefully before proceeding with 
your installation.

 

Ä

Please retain these instructions for the life of the solar modules.

 

Ä

Please ensure that this installation manual is available to the 
operator at all times.

 

Ä

This installation manual should be given to all subsequent owners 
or users of the solar modules.

 

Ä

All supplements received from the manufacturer should be 
included.

 

Ä

Please observe all other applicable documents.

 

Ä

If your questions are not satisfactorily answered in the 
manual, please contact your system supplier. 

Additional information can be found on our website  
at www.q-cells.com. 

Intended Use

This manual is valid in North America for Q CELLS solar modules. 
These instructions contain information regarding the safe handling 
and use of quality crystalline solar modules from Q CELLS and for 
their installation, mounting, wiring, and maintenance. 

Symbols and Labels

The following symbols and labels are used throughout the 
installation manual for ease of use. 

SyMBoL

DESCrIPTIoN

 

Ä

 

Procedure with one or more steps. 

• 

 

Lists of items

Ensure that when carrying out a pro-
cedure, you check the results of said 
procedure.
  

Prohibited.
 

Beware of possible danger or damage. 
Categories:

• 

Danger: Risk of fatal injury

• 

Attention: Risk of serious injury 
or damage to property

• 

Note: Risk of damage to product

Units

Where both metric and U.S. units (for example inches) are shown, 
metric units are definitive. References to “Data Sheet” or “Module 
Data Sheet” refer to the Module Data Sheet applicable to the module 
being used.

Safety regulations

The installer and solar module operator are responsible for 
compliance with all applicable statutory requirements and 
regulations. 

 

Ä

The following regulations and standards must be upheld at all 
times during the installation, operation, and maintenance of the 
solar modules: 

• 

Installation and Operation Manual.

• 

Other applicable documents (such as country-specific regulations 
for pressure equipment, operational safety, hazardous goods, 
and environmental protection).

• 

Regulations and requirements specific to the system.

• 

Applicable country-specific laws, regulations, and provisions 
governing the planning, installation, and operation of solar 
power systems and work on roofs.

• 

Valid international, national, and regional regulations governing 
work with direct current, especially those applicable to the 
installation of electrical devices and systems, and regulations 
issued by the respective energy provider governing the parallel 
operation of solar power systems.

• 

Accident-prevention regulations.

Certified Personnel

Both, the operator and installer are  responsible for ensuring that 
installation, maintenance, connection to the grid, and dismantling 
are carried out by trained and qualified electricians and engineers 
with  approved  training  certificates  (issued  by  a  state  or  federal 
organization) for the respective specialist trade.
Electrical  work  may  only  be  performed  by  an  officially  certified 
tradesperson in accordance with the applicable safety standards, 
accident prevention regulations, and the regulations of the local 
energy provider.  

TABLE oF CoNTENTS

1  INTroDUCTIoN  

3

2 PLANNING  

5

2.1  Technical specifications  

5

2.2 requirements 

 

6

2.3  Mounting options  

7

2.4  Electrical layout  

10

3 INSTALLATIoN 

 

11

3.1  Safety and transport  

11

3.2  Preparation of installation  

13

3.3  Module installation  

14

4  ELECTrICAL CoNNECTIoN  

15

4.1 Safety 

 

15

4.2  Electrical installation safety  

16

4.3  Connection of modules  

17

4.4  After installation  

18

5 GroUNDING 

 

19

6  FAULTS AND DEFECTS  

20

7 DISPoSAL 

 

20 

8  MAINTENANCE AND CLEANING  

21

1 INTroDUCTIoN

Summary of Contents for Q.Pro-G4

Page 1: ...Valid for North America Q Pro G4 Q PLUS G4 Q PRO BFR G4 Q PRO BLK G4 Installation and Operation Manual ...

Page 2: ...a pro cedure you check the results of said procedure Prohibited Beware of possible danger or damage Categories Danger Risk of fatal injury Attention Risk of serious injury or damage to property Note Risk of damage to product Units Where both metric and U S units for example inches are shown metric units are definitive References to Data Sheet or Module Data Sheet refer to the Module Data Sheet app...

Page 3: ... solar power system It may be necessary to carry out a structural analysis for the entire project Ä Ä If your questions are not satisfactorily answered in the manual please contact your system supplier Additional information can be found on our website at www q cells com Information for the Operator Ä Ä Please keep this manual for the entire life of the solar power system Ä Ä Please contact your s...

Page 4: ...e are compatible Clamp System Requirements Use customary clamps that satisfy the following requirements Clamp width 1 57in 40 mm Clamp height compliant with a 1 26in 32 mm frame height Clamp depth 0 28 0 47in 7 12 mm Clamps are not in contact with the front glass Clamps do not deform the frame Clamps that satisfy the structural requirements of the installation site Long term stable clamps that sec...

Page 5: ...t Push 0 3 94 0 100 1200 2400 2400 Pull 0 3 94 0 100 1100 1 Distance between outer edge of module and middle of the clamp Describes the maximum module surface load vertical to the module surface regarding safety factors e g EUROCODE For this purpose the load value determined by load tests according to various criteria laminate overlay plastic deformation module failure and were divided with a safe...

Page 6: ...al Code for an additional multiplying factor of 125 percent 80 percent derating which might be applicable Ä Ä Please follow the valid national guidelines for the installation of electrical systems refer to section 690 8 of the NEC for an additional multiplying factor of 125 percent 80 percent derating which may be applicable Series Connection Connection of modules in series is only permitted up to...

Page 7: ...ule damage may occur Ä Ä Never step on modules Ä Ä Do not subject modules to any mechanical stress Ä Ä Do not allow any objects to fall onto modules 3 1 Safety and transport 3 Installation Danger Risk of fatal injury due to electric shock Ä Ä Block off the installation zone Ä Ä Keep children and unauthorized individuals away from the solar power system Danger Risk of fatal injury due to electric s...

Page 8: ...m the separation of a closed circuit These can result in life threatening injuries The danger increases when several modules are connected in series Ä Ä Please ensure that the entire open circuit voltage is active even at low levels of solar irradiation Ä Ä Please follow the valid national regulations and safety guidelines for the installation of electrical devices and systems Ä Ä Please make sure...

Page 9: ...ified tools of the manufacturer Tyco or Multicontact adequate for PV4 plug type 2 Cover the modules to be disconnected 4 2 Electrical installation safety 4 ELECTRICAL CONNECTION Ä Ä Use solar cables for the connection at the junction box outlet Ä Ä Use the same inverter compatible plugs SOLAR Note Module damage may occur Ä Ä Ensure that the cabling is not under stress Ä Ä Ensure that the cables do...

Page 10: ...depend on multiple factors Option A Use of a grounding lug A listed grounding lug can be bonded to the frame using the grounding holes pre drilled in the frame These holes are marked Dimensions shown are in inches 0 1 7 7 0 0 0 8 0 0 08 0 79 0 47 0 08 PV Laminate Backing Nut Stainless Steel Toothed Lock Washer Stainless Steel or tin plated metal Grounding Lug Stainless Steel Equipment Grounding Co...

Page 11: ...t and live modules Ä Ä Only clean modules that have cooled down Ä Ä Do not carry or wear any electrically conductive parts WARNING Risk of falling due to unsecured access Ä Ä Never access the installation area alone or without taking adequate security precautions Ä Ä Please commission a trade specialist Clean the modules as follows NOTE Module surface damage may occur Ä Ä Remove snow and ice witho...

Page 12: ...orp 300 Spectrum Center Drive Suite 1250 Irvine CA 92618 USA TEL 1 848 748 59 96 EMAIL q cells usa q cells com WEB www q cells us Subject to change without notice Hanwha Q CELLS GmbH Installation manual G4 modules_2015 02_Rev01_NA ...

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