Qimarox HR9, User Manual

Page 1: ...User manual Palletiser HR9 partly completed machine Assembly Project number QS21XXXX Machine identification Assembly Version 1 0 24 June 2021...

Page 2: ...01 Email info qimarox com Inter net www qimarox com Copyright Qimarox All rights reserved No part of this publication may be reproduced stored in a database or an automated database or made public in...

Page 3: ...rding to Machinery Di rective 2006 42 EC The machine is supplied with a Declaration of Incorporation for partly completed machinery according to Machinery Directive 2006 42 EC Annex II section 1B This...

Page 4: ...tion deck PFS7 UM Product formation v1 0 EN pdf Layer pusher LP1 UM Layer pusher HR9 v1 1 EN pdf Layer buffer LB1 UM Layer buffer v1 0 EN pdf Layer pusher LP3 UM Layer pusher HR9 v1 1 EN pdf Stacking...

Page 5: ...3 Hazardous areas 16 2 6 Safety devices 17 2 6 1 Emergency stop buttons Machine stop buttons 18 2 6 2 Security fencing with safety doors 19 2 6 3 Safety light curtains 20 2 6 4 Mechanical locking dev...

Page 6: ...efinieerd Transport and storage 29 6 1 Safety precautions 29 6 1 Transport and storage of the machine 29 7 Removal Fout Bladwijzer niet gedefinieerd 7 1 Safety precautions 30 7 2 Removal of the machin...

Page 7: ...x B V Nobelstraat 43 3846 CE Hardewijk The Netherlands Telephone 31 341 436 700 Fax 31 341 436 701 Internet www qimarox com Email info qimarox com 1 3 Related documents In addition to this manual the...

Page 8: ...kW Weight 4350 kg Maximum load 25 180 1000 kg Nominal capacity 1300 p hour Figure 1 1 Machine identification plate of the partly completed Palletiser HR9 Because the machine is delivered without a con...

Page 9: ...difications to the machine without the prior permission of the manufacturer The war ranty does not apply to machine parts that need to be replaced periodically 1 6 Liability The manufacturer of the ma...

Page 10: ...followed carefully 2 2 Hazard pictograms Hazard pictograms on the machine are not included An example of affixing hazard picto grams to the machine is shown in the safety layout figure 2 1 This layout...

Page 11: ...2 2 Pictogram Electrical hazard Warning Read the Manual before use not shown at the main switch of the machine Figure 2 3 Pictogram Warning Read the Manual before use No access at safety light curtai...

Page 12: ...precautions Safety helmet mandatory not shown when working at heights under lifts and under load Figure 2 6 Pictogram Safety helmet mandatory Camera surveillance not shown at doors in safety fencing i...

Page 13: ...t be worn when operating the machine Protective clothing Safety shoes Figure 2 8 Personal protective equipment to be worn 2 4 Maintenance engineer All maintenance work should be performed by qualified...

Page 14: ...hain conveyors or belts can start unexpectedly Be aware that unexpected movements in automatic mode of the machine can occur Check the correct operation of the safety devices daily Do not switch the m...

Page 15: ...s area of a hoist or lifting gear it must be placed in a safe po sition This position is either all the way down or resting on the detent pin When working it is advisable to first dispose of the produ...

Page 16: ...leted machine Zone 3 Pallet supply Zone 4 Pallet output An example of these hazardous zones is shown in the following figure Hazardous areas must be secured with emergency stop buttons and or machine...

Page 17: ...erformance level of the safety components used must be PL d cat 3 Figure 2 12 Safety devices 1 Emergency stop buttons Machine stop buttons not delivered not sketched in On the control cabinet On the m...

Page 18: ...C HMI all hazardous moving parts in all zones are switched off Machine stop buttons black mushroom push button safety switches and safety light curtains cause a safe stop of the respective hazardous a...

Page 19: ...nly by authorised per sonnel for maintenance work The machine may only be put back into operation after all the fences have been reinstalled The same applies to the safety doors in the fencing The saf...

Page 20: ...let dispenser 1 In the opening of the fence above the pallet outfeed 2 If a safety light curtain is triggered the zone in question stops To protect the operator from the dangers behind these fences WA...

Page 21: ...The safety pins are operated by a supplied safety start valve with safety category PL d A description of the operation of the mechanical locking device lift can be found in the manual of the main comp...

Page 22: ...nt installation topics The following topics are important when installing the machine Item Placing the machine 3 2 1 Installing the machine 3 2 2 Before using the machine for the first time 3 2 3 HAZA...

Page 23: ...fter installing the machine Remove all transport safety measures and other materials to fasten movable parts dur ing transport that are still present on the machine parts 3 2 3 Commissioning the partl...

Page 24: ...those mentioned above 4 2 Overview of the partly completed machine Figuur 4 1 Overzicht The machine consists of the following parts 1 Metering belt conveyor BC1 7 Stacking plates LH7 2 Twistrunner TR6...

Page 25: ...in the pallet dispenser by the operator manually or with a forklift 3 The pallet lift lifts the empty pallet until it is just under the stacking plates 4 The palletiser forms a layer of boxes on the...

Page 26: ...n switch Not included in delivery 4 4 2 Emergency stop button Not included in delivery 4 4 3 Status lamps signal post The status lights on top of the completed machine provide information on the state...

Page 27: ...the machine HAZARD When working in the hazardous area under the elevator ALWAYS lower the lift to its lowest position manually or let it rest on its fall protection WARNING Before working on the diff...

Page 28: ...manual Consult the manuals of the components when servicing them 5 2 1 Daily maintenance Items Maintenance work Operation of the machine Check the operation of the machine make sure that all machine...

Page 29: ...Switch the machine off completely before transporting the machine HAZARD Always check that the machine is disconnected from the power supply and com pressed air connection before transporting or stor...

Page 30: ...r 2 7 2 Removal of the machine When removing the machine always consult Qimarox WARNING Only qualified personnel are authorised to remove the machine 7 3 Environmental aspects Observe the following en...

Page 31: ...have their own manual Consult the manuals of the components for specifications Technical data of the partly completed Palletiser HR9 Assembly Customer name Customer name QS21XXXXX Type Highrunner HR9...

Page 32: ...ecleration of incorporation Appendix 2 Decleration of incorporation The declaration of incorporation in this appendix has no signature and has possibly not been filled out completely The complete decl...

Page 33: ...ons must be followed when installing the machine that the relevant technical documents have been drawn up in accordance with section B of Annex VII of the Machinery Directive that at the request of th...

Page 34: ...1 5 9 Yes 1 1 5 Yes 1 5 10 Yes 1 1 6 Yes 1 5 11 Open 1 1 7 Yes 1 5 12 N A 1 1 8 N A 1 5 13 Yes 1 2 1 Open 1 5 14 Open 1 2 2 Open 1 5 15 Yes 1 2 3 Open 1 5 16 N A 1 2 4 Open 1 6 1 Open 1 2 5 Open 1 6 2...

Page 35: ...grator 1 6 1 Connecting device for mounting diagnostic fault finding equipment not present 1 6 3 Realisation of isolation of energy sources partly by systems integra tor 1 7 1 1 7 2 Pictograms on asse...