QPC QMini Customer Assembly Instructions Download

Page: 6 / 11

CAI-QMINP-01 - QMini Plug Connector Customer Assembly Instructions

Document:

CAI-QMINP-01

Revision:

Release Date:

12/08/2014

Revision Date:

10/14/2019

QPC Fiber Optic, LLC

www.qpcfiber.com

27612 El Lazo Road, Laguna Niguel, CA 92677

Ph: (949) 361-8855

Page 6 of 9

CRIMP TO CABLE

Remove tape after polishing the Fiber Optic Termini. Use Kevlar Scissors PT-062 to remove any excess

Kevlar that is sticking out from the Crimp. Setup the Hydraulic Crimping tool PT-540 with the Die Set PT-

541. The Crimp Die with Stop needs to be placed on the bottom facing out and with the Crimp against the

stop as seen in the image below. Turn the knob clockwise on the Hydraulic Crimper, so that the handles

can be pumped to crimp. Place the cable in the lower Crimp Die with the fiber facing out.

Pump the handles until the Crimp Dies are touching. Release crimp by turning knob counterclockwise.

After crimping, the Crimp should have a hexagon shape as seen

below. Excess Kevlar should be trimmed flush to the Crimp.

Summary of Contents for QMini

Page 1: ...27612 El Lazo Road Laguna Niguel CA 92677 Ph 949 361 8855 Page 1 of 9 QMini Plug Connector Customer Assembly Instructions DOCUMENT CAI QMINP 01 REVISION 14 REVISION DATE 10 14 2019 QPC CONFIDENTIAL T...

Page 2: ...ructions for the QPC QMini Plug Connector COMPONENTS PLUG BODY STRAIN RELIEF SET SCREWS COUPLING RING RUBBER GRIP BACKSHELL WITH DUST COVER BEND LIMITER INSERT 2 or 4 Channel TERMINI Qty 2 or 4 TERMIN...

Page 3: ...to 18NM Torque PT 536 Crow s Foot Wrench Adjustable 3 8 Square Drive 0 0 1 125 0 28 57mm PT 545 Crow s Foot Wrench Adjustable 1 2 Square Drive 236 1 771 6 45mm PT 546 3 8 Female x 1 2 Male Square Driv...

Page 4: ...For cables that have an outer diameter of 3 6mm 7 5mm slide parts over cable in the following order 1 Label if applicable 2 Bend Limiter 3 Backshell 4 Cable Seal 5 Washer 6 Coupling Ring 7 Strain Rel...

Page 5: ...4 100 mm from end and place Crimp Support over fiber and Kevlar as shown in the Stripping Length Diagram located at the end of this assembly instruction Bend Kevlar back over the Crimp Support Slide C...

Page 6: ...ng out from the Crimp Setup the Hydraulic Crimping tool PT 540 with the Die Set PT 541 The Crimp Die with Stop needs to be placed on the bottom facing out and with the Crimp against the stop as seen i...

Page 7: ...s are between the Fiber Optic Termini and Termini Retainer Plate Apply a drop of Loctite 222 to the Socket Head Cap Screw and use Hex Tool PT 504 to screw the Termini Retainer Plate into the Insert To...

Page 8: ...train Relief while on the Torque Fixture so that the fibers do not get twisted or kinked Torque the Strain Relief using the Adjustable Crowfoot Wrench PT 536 with the Dial Torque Measuring Wrench PT 5...

Page 9: ...and hand tighten the Coupling Ring Slide the Backshell into position and hand tighten it Torque the Backshell using the Crow s Foot Wrench PT 536 with the Dial Torque Measuring Wrench PT 506 to the va...

Page 10: ...U T I O N S QMINI CONNECTOR PLUG and RECEPTACLE with BACKSHELL PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF QPC FIBER OPTIC ANY REPOR...

Page 11: ...ION IN PART OR AS A WHOLE OR DISCLOSURE OF CONTENT WITHOUT THE WRITTEN PERMISSION OF QPC FIBER OPTIC IS PROHIBITED CABLE PREPARATION CRIMP KEVLAR 2mm FIBER JACKET 900 MICRON FIBER CRIMP SUPPORT 0 10 T...