QPC QSEAL PLUG Customer Assembly Instructions Download

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CAI-QSP-01

QSeal Plug Customer Assembly Instructions

Page 4 of 9

CABLE PREPARATION

Slide the components onto the cable in the following order
as seen in the image to the right:

For Rubber Grip Backshell:

1.  Backshell
2.  Seal
3.  Strain Relief

Note: The Strain Relief has 3 set screws loosely installed.

For Metal Backshell Option:

1. Back Nut

2.  Nylon Washer
3.  Bend Limiter
4.  Backshell
5.  Strain Relief

Note: The Strain Relief has 3 set screws
loosely installed.

Summary of Contents for QSEAL PLUG

Page 1: ...El Lazo Road Laguna Niguel CA 92677 Ph 949 361 8855 Page 1 of 9 QSEAL PLUG CUSTOMER ASSEMBLY INSTRUCTIONS DOCUMENT CAI QSP 01 REVISION 0 REVISION DATE 8 14 2019 QPC CONFIDENTIAL THE INFORMATION CONTAI...

Page 2: ...annel and 4 Channel configurations MAIN COMPONENTS BACKSHELL RUBBER GRIP w DUST COVER STRAIN RELIEF 3x SET SCREWS CABLE SEAL CRIMP CRIMP SUPPORT 2 CHANNEL PLUG SPACER INSERT W SCREWS TERMINI SPRINGS B...

Page 3: ...545 Crow s Foot Wrench Adjustable 1 2 Square Drive 236 1 771 6 45mm PT 546 3 8 Female x 1 2 Male Square Drive Adapter Chrome PT 532 Long Nose Pliers with Flat Jaws Cushion Grip 6 3 4 Overall Manual Ja...

Page 4: ...e following order as seen in the image to the right For Rubber Grip Backshell 1 Backshell 2 Seal 3 Strain Relief Note The Strain Relief has 3 set screws loosely installed For Metal Backshell Option 1...

Page 5: ...Crimp Support Slide second Crimp over Kevlar and Crimp Support and secure with tape for crimping after termination and polishing TERMINATE Use the 2 Channel or 4 Channel Stripping Length Diagrams seen...

Page 6: ...540 with the Die Set PT 541 The Crimp Die with Stop needs to be placed on the bottom facing out and with the Crimp against the stop as seen in the image below Turn the knob clockwise on the Hydraulic...

Page 7: ...rt the Fiber Optic Termini through the back and out the side windows of the Spacer as seen in the image to the right Tweezers may help guide the Fiber Optic Termini into position Populate the insert a...

Page 8: ...and tighten using Hex Driver PT 500 Use Torque Hex Driver PT 590 with Hex Bit 050 PT 599 and torque to the values in the above Torque Table Perform a visual check by looking through the holes in the S...

Page 9: ...th the 2 and 4 channel plugs For the QSeal with Grip torque the Backshell using Dial Torque Measuring Wrench PT 506 with Crow s Foot Wrench PT 536 to the values in the above Torque Table Make sure not...

Page 10: ...PLUG CABLE PREPARATION PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF QPC FIBER OPTIC ANY REPORDUCTION IN PART OR AS A WHOLE OR DISCLOS...

Page 11: ...G CABLE PREPARATION PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF QPC FIBER OPTIC ANY REPORDUCTION IN PART OR AS A WHOLE OR DISCLOSURE...