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Page 4 of 16                                      ft8_II_assy_smd_diode_072020.pdf 

 

Assembly:

 

 
The first step is to sort the parts into groups of similar types. This will make finding the needed 
part type and value quicker. 
 
All components mount on the front side of the pcb. 
 
The first item to install is the only SMD component. We needed to change from the DIP8 form to 
the SO8 surface mount form because of shrinking availability and to keep the kit low priced. 
 
Use  your  favorite  smd  soldering  method  or  we  have  found  the  process  below  to  be  quite 
satisfactory. 
 
[ ] Solder U1, the SA602/612, smd component first, by wiping a thin layer of flux on the board, 
position the chip, carefully noting the flat along the side and top edge for the orientation of Pin 1, 
and touch each pin with a dry iron. Once you are sure of the orientation, you can go back and add 
a little solder to each pin if needed. Be sure there are no solder bridges between pins. Use Solder 
Wick

®

 if necessary to remove any excess. 

Do a continuity check with an ohm meter from each pin 

of U1 to the end of the trace to check your work. Note that pin 3 is GND.

 

 

  

 

 
 
 
 

  

    

 

 
    

 
 
 

Summary of Contents for Digital DSB II Transceiver Kit

Page 1: ...ts List Location Quantity value Type C1 C2 C10 C13 C16 5 10 nF 103 X7R MMLC C3 C7 2 100 uF electrolytic 16V Long lead plus C4 C5 C6 C8 C9 C12 C14 C15 C18 C19 C20 C22 12 100 nF 104 X7R MMLC C11 C17 C21...

Page 2: ...MEG BRN BLK GRN GLD U1 1 SA602 or SA612A SO8 MIXER OSC U2 1 LM358 DIP8 DUAL OPAMP U3 1 LM7809 TO 220 9V 1A REG V1 V2 2 2K 6mm Trimmer resistor T1 T2 2 FT37 43 FERITE CORE BLACK DIP SOCKET 1 8 PIN DIP...

Page 3: ...2 uH RED RED GLD GLD or RED RED GLD SIL 4 T37 2 RED CORES 2 T37 6 YELLOW CORES crystals 1 7 074 MHz HC 49 US 1 10 136 MHz HC 49 US 1 14 074 MHz HC 49 US Miscellaneous 3 Band module boards 12 1 26 magn...

Page 4: ...ite smd soldering method or we have found the process below to be quite satisfactory Solder U1 the SA602 612 smd component first by wiping a thin layer of flux on the board position the chip carefully...

Page 5: ...1 R20 5 6 GRN BLU GLD GLD R13 470K YEL VOL YEL GLD R14 47K YEL VOL ORG GLD R15 680K BLU GRY YEL GLD L4 10 uH BRN BLK BLK GLD or BRN BLK BLK SIL D1 1N5817 Black plastic body D2 D3 1N4148 Small Glass bo...

Page 6: ...t of the board Make U shaped pieces of resistor lead clippings to hold the body of the BS170 s to the board using the small holes on either side of the package D4 CLEAR LENS RED LED the short lead goe...

Page 7: ...three band modules and detailed the values for 20 30 40m Additional bare band module pcb s are available for operation on other bands At the end of this document we have modeled additional band compo...

Page 8: ...L2 20 turns on T37 2 RED core make sure turns are snug to the core and more or less evenly spaced around the core Loose winding does not work well L3 18 turns on T37 2 RED core X1 7 074 MHz crystal I...

Page 9: ...top of the board centered on the silkscreen outline Secure each toroid to the pcb using two of the supplied plastic zip ties as shown below Be sure to tin the wire ends before installing The transceiv...

Page 10: ...card output level until the board switches into Transmit RED LED goes on you can continue to increase the output level a little bit to ensure reliable triggering of the VOX circuit If you have a watt...

Page 11: ...card to the mixer input This allows you to set the audio output from the sound card to a reasonable level and not overdrive the mixer The other half of the LM358 U2a is used as a VOX circuit The peak...

Page 12: ...nd your meter Only be concerned if the voltages are significantly different than those shown Almost all of the construction issues with the DSB transceiver have been traced to the faulty installation...

Page 13: ...Drain G Gate S Source E Emitter B Base C Collector I Input G Ground O Output Pin 1 2 3 4 5 6 7 8 U1 1 42 1 42 0 7 15 7 15 8 3 7 5 8 35 U2 Rx 0 0 0 0 4 5 4 5 4 5 9 Rx D C G B S E Tx D C G B S E Q1 0V...

Page 14: ...Page 14 of 16 ft8_II_assy_smd_diode_072020 pdf...

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