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If you compare the power out between direct and via the BLT, you will notice a few 100 mW loss in power while 

using the BLT.   

DDS frequency calibration and precise BFO setting adjustment:

If you have an accurate frequency counter, the DDS frequency can be calibrated. Without calibration, the 
operating frequency maybe off by a few 100 Hz on the 20 meter band and to lesser extent on the lower bands. This 

is due to variations in the reference clock oscillator for the DDS chip. Calibration is done at 10.000,000 MHz, 
so it could be possible to zero beat WWV, but it is better left alone if an accurate frequency counter is not 

available. 

It is also possible to tweak the IF offset frequency to ensure it is centered in the passband of the crystal 
filter. This adjustment is done with the aid of an Oscilloscope, which could be a virtual one running on PC, as 

all you need to see is audio frequencies. The IF offset adjust mode is also used to set the BFO trimmer for the 
proper offset to match the audio band pass filter. 

NOTE: If you do not have the equipment to do the frequency and offset calibration, these steps may be skipped, 

leaving the default values in place. You will need to “click through” to the BFO setting part of the calibration 
to set the BFO trimmer cap. This is done by first entering the calibration mode as described below and clicking 

the MENU switch once to get to the Offset and BFO adjustment step.

 

Entering Calibration modes:

While holding the DOT paddle and MENU switch closed, turn power on to the board. The LED display reads [CAL.r].

Reference frequency calibration:

Connect a frequency counter to the TP1 test point at R37. Use the tuning knob to adjust the frequency to exactly 
10.000,000 MHz. Once adjusted, click the MENU switch to advance to the IF offset and BFO trimmer adjustment.    

IF offset adjust and BFO trimmer set:

Once the MENU switch has been clicked, the LED display now reads [CAL.o].

If you do not have an Oscilloscope, do not make any adjustments to the IF offset frequency and just go do the BFO

adjustment.

Connect an Oscilloscope to Pin 7 of U2. You will see the audio beat note on this pin.  

Tune through the pass band of the crystal filter using the tuning encoder. You will likely see the amplitude of 
the signal peak a little at the edge of the pass band, just before the amplitude rolls of sharply. Tune to one 

end of the pass band, the point the amplitude of the signal starts to roll off. Count how many clicks of the 
tuning knob it takes to get to the other end of the pass band. Divide that number by 2 and tune back up or down 

depending on which way you went initially by that number of clicks to center the frequency in the pass band of 
the filter.

BFO adjustment: 

Plug headphones into phones jack and you will hear the BFO beat note. Reduce the volume to ensure the AGC circuit

is not active. Adjust the BFO trimmer cap CT1 for a peak in the volume, which should occur at about 600 Hz. For 
best results, an Oscilloscope connected to the headphone jack should be used. 

Problems? 

Refer to the trouble shooting guide at the end of the manual.  For technical help, email the designer at 

Steve.kd1jv@gmail.com

. If the problem can not be resolved by email, a repair service is available for a 

small, nominal fee. 

Wiring the board into the enclosure.

 

1. Remove the shaft extender(s) from the variable cap(s). 

2. Before mounting the board, solder the wires which will connect from T1 to the binding posts to the board.
3. Secure the red LED filter over the display opening inside the enclosure, using clear shipping tape. 

4. Mount the board into the top of the enclosure, using the four 4-40 1/4” screws and lock washers. The 

board needs to be angled and wiggled a little to get ends of the paddle and headphone jack to snap into 

the holes on the front side of the case. 

Summary of Contents for Hendricks PFR-3B

Page 1: ...off 34 ma Transmitter 5 watts at 12 0 volts all bands 10 Transmitter current 650 ma 40 M to 750 ma 20 M typical at 5 watts Spurs 50 dBc maximum all bands 5 to 40 wpm internal B mode iambic keyer Two 2...

Page 2: ...s can speed up the assembly and reduce mistakes Parts will be installed in order of height starting with resistors This way taller parts don t get in the way had they been installed first The placemen...

Page 3: ...Figure 3...

Page 4: ...5V Aluminum electrolytic 1 78L06 TO 92 6V reg 1 220 ufd 16V or 25V Aluminum electrolytic 4 8 pin DIP sockets 1 2N3906 PNP TO 92 plastic 1 14 pin DIP socket 4 2N7000 TO 92 plastic N MOSFET 1 28 pin DIP...

Page 5: ...YEL VOL ORG GLD R11 2 2 K RED RED RED GLD R35 100 K BRN BLK YEL GLD R12 1 MEG BRN BLK GRN GLD R36 470 K YEL VOL YEL GLD R13 1 MEG BRN BLK GRN GLD R37 100 K BRN BLK YEL GLD R14 1 MEG BRN BLK GRN GLD R...

Page 6: ...tic install later C26 101 100 pfd C47 Electrolytic install later C6 Electrolytic install later C27 4 7 pfd DISK C48 104 0 1 ufd C7 471 470p DISK C28 101 100 pfd C49 104 0 1 ufd C8 102 001 ufd DISK C29...

Page 7: ...70 Q4 FQP8P10 FQP8P10 TO 220 Mosfet U6 78L05 Check the number very carefully so as not to mix up with U8 U8 78L06 The electrolytic caps are installed laying flat to the board The value indicated on th...

Page 8: ...ill result in poor performance A turn is each time the wire passes through the center of the core Miss counting and having an extra turn is a common mistake and will result in low power output Make su...

Page 9: ...core then solder Cut an 18 length of the 26 wire and wind 6 turns inter weaved between the first winding and centered around the tap you just made so there are 3 turns on each side of the tap It is ea...

Page 10: ...erate switch is in the Operate position and the coax BLT switch is in the Coax position Plug in a paddle or straight key If using a paddle you can hold the dash paddle closed when turning the power on...

Page 11: ...r adjustment IF offset adjust and BFO trimmer set Once the MENU switch has been clicked the LED display now reads CAL o If you do not have an Oscilloscope do not make any adjustments to the IF offset...

Page 12: ...ith double sided tape which is already attached to the bottom of the holders Make sure you identify the front of the cabinet piece correctly Leave a small space between the sides of the battery holder...

Page 13: ...Two slide switches are used to select the operating band Both switches MUST be in the same band position for proper operation The band switch located near the top center of the cabinet tells the proce...

Page 14: ...h Tune Mode This mode is used if you want to key a steady carrier for measuring power output or when adjusting the antenna tuner However if you just need to tweak the tuner it is quicker and less stre...

Page 15: ...ck and hold close the MENU switch then tap the dash paddle to send message 1 or the Dot paddle to send message 2 then release the MENU switch If a message has not yet been stored releasing the MENU sw...

Page 16: ...e LED Now adjust the TUNE and see if you can make it even dimmer Go back to LOAD and see if this will dim the LED farther If no farther improvement can be made advance the TUNE slightly try clockwise...

Page 17: ...is always related to the output filter If there is no power output make sure the connections to L5 are good and that Q4 is turning on and off The IC voltage tables below might help in determining a pr...

Page 18: ......

Page 19: ...Schematics pg1...

Page 20: ...Schematics pg2...

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