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Page 25

 

April 19, 2010

4100-I  ACT Wood Insert

250-7201F

R

Cleaning Plated Surfaces

IMPORTANT:

  You must clean all the fingerprints and oils 

from the plated surfaces before firing the insert for the first 

time. Use warm soapy water and a soft rag, glass cleaner 

and a paper towel, or vinegar and a paper towel to remove 

the  oils.    DO  NOT  use  abrasive  cleaners!  If  not  cleaned 

properly prior to lighting the first fire, the oils can cause per-

manent stains.  The plating will be cured upon firing of the 

insert and oils will no longer affect the finish.  Subsequently, 

little maintenance is then required.  Wipe clean as needed 

with a soft towel. 

Quadra-Fire inserts are equipped with super heat resistant 

ceramic glass which can only be broken by impact or misuse.  

Clean glass with any non-abrasive glass cleaner.  Abrasive 

cleaners  may  scratch  and  cause  glass  to  crack.    Inspect 

glass regularly.  If you find a crack or break, immediately put 

the fire out and return the door to your authorized dealer for 

replacement of glass before further use.  Do not substitute 
materials for glass replacement.

MAINTAINING & SERvICING YOUR APPLIANCE

Care and Cleaning of Glass

  Creosote (Chimney) Cleaning

Fire Risk.

•  Do not use chimney cleaners or flame colorants 

in your appliance.

Will corrode pipe.

WARNING

Remove all ash from the firebox and extinguish all hot embers 

before  disposal.  Allow  the  appliance  to  cool  completely.  

Disconnect flue pipe or remove baffle and ceramic blanket from 

appliance before cleaning chimney.  Otherwise residue can pile 

up on top of the baffle and ceramic blanket and the appliance 

will not work properly.  (See Baffle Removal on 

page 27

).  Close 

the door tightly.  The creosote or soot should be removed with 

a  brush  specifically  designed  for  the  type  of  chimney  in  use. 

Clean out fallen ashes from the firebox. A chimney sweep can 

perform this service.  

It  is  also  recommended  that  before  each  heating  season  the 
entire system be professionally inspected, cleaned and repaired 
if necessary.  During the heating season it should be cleaned 

every  2  months  or  as  recommended  by  a  certified  chimney 

sweep; more frequently if chimney exceeds or is under 14-16 ft 

(4.27 to 4.87m) measured from the bottom of the appliance.

I

nspection:

    Inspect  the  system  at  the  appliance  connection 

and at the chimney top.  Cooler surfaces tend to build creosote 

deposits quicker, so it is important to check the chimney from 

the top as well as from the bottom.

Formation  and  Need  For  Removal

:    When  wood  is  burned 

slowly, it produces tar and other organic vapors which combine 

with expelled moisture to form creosote.  The creosote vapors 

condense in the relatively cool chimney flue of a newly-started or 

a slow-burning fire.  As a result, creosote residue accumulates on 

the flue lining.  When ignited, this creosote creates an extremely 

hot fire which may damage the chimney or even destroy the 

house.  The chimney connector and chimney should be inspected 

once  every  2  months  during  the  heating  season  to  determine 
if a creosote or soot buildup has occurred.  If creosote or soot 

has accumulated, it should be removed to reduce the risk of a 

chimney fire.

If your type of installation is direct connect within a masonry 

chimney, the insert will need to be pulled out from the fire-

place and disconnected from the flue prior to cleaning the 

chimney.  The creosote can either be caught in a large gar-

bage bag secured to the pipe or swept and vacuumed out 

of the fireplace.  Reconnect the pipe and re-install the insert 

following installation instructions in this manual.

Fire Risk.

Prevent creosote buildup.

WARNING

•  Inspect chimney connector and chimney once every two 

months during heating season.

•  Remove creosote to reduce risk of chimney fire.

•  Ignited creosote is extremely HOT.

Remove cold ashes (not hot) from the insert at regular intervals, 
depending on your usage.  Ashes should be placed in a metal 

container with a tight fitting lid.  The closed container of ashes 

should be placed on a non-combustible floor or on the ground, 

well away from all combustible materials, pending final disposal.  

If the ashes are disposed of by burial in soil or otherwise locally 
dispersed, they should be retained in the closed container until 
all  cinders  have  thoroughly  cooled.   Always  treat  ashes  as  if 
they contain hot coals. 

Disposal of Ashes

Fire Risk.

Disposal of Ashes

WARNING

•  Ashes should be placed in metal container with tight fitting lid.

•  Do not place metal container on combustible surface.
•  Ashes should be retained in closed container until all cinders 

have thoroughly cooled.

NOTE:  Remove all labels from glass prior to lighting the first fire.

Summary of Contents for 4100I-GD-B

Page 1: ...T Advanced Combustion Technology ACT O T L Tested and Listed by Portland Oregon USA OMNI Test Laboratories Inc C US 250 7201F R Installation and service of this appliance should be performed by qualif...

Page 2: ...INSERT Serial No Num ro De S rie Report 061 S 40 2 Made in U S A U S ENVIRONMENTAL PROTECTION AGENCY Certified to comply with July 1990 particulate emission standards 2010 2011 2012 Jan Feb Mar Apr M...

Page 3: ...ents 11 Altering the Fireplace 11 Ovalizing Round Stainless Steel Liners 12 Chimney Height Rise Run 12 Air Clearances 12 Chimney Termination 2 10 3 Rule 13 Installation Considerations Mobile Home Inst...

Page 4: ...e An OutsideAir Kit comes standard on the appliance and must be installed in a mobile home installation Mobile Home Approved NOTE Hearth Home Technologies grants no warranty implied or stated for the...

Page 5: ...iently located Class A fire extinguisher to contend with small fires resulting from burning embers 3 A practiced evacuation plan consisting of at least two escape routes 4 A plan to deal with a chimne...

Page 6: ...FRONT VIEW NOTE Flue Collar size is 6 inch 152mm diameter ID 20 7 8 5 0mm 0 o 10 7 8 276mm 21 5 8 549mm 7 7 8 200mm 16 1 4 41 mm C L 24 610mm 0 16 767mm 12 1 8 08mm 9 5 16 1 5mm 45 4 1162mm A B 0 7 8...

Page 7: ...of a material s resisteance to heat transfer R value is convenient when more than one material is used since you can add the R values together whereas you can not do this for k value The HIGHER the R...

Page 8: ...to the rear of the smoke shelf Minimum 1 2 25mm Air Space Maximum 4 102mm Air Space Airtight Clean Out Door Minimum 5 8 16mm Fireclay Flue Liner Non Water Soluble Refractory Mortar 4 102mm Masonry or...

Page 9: ...with Insert Listing Follow Manufacturer s Instructions for Maximum Liner Extension Above Chimney Maximum 30 Degrees Offset in Chimney Combustible Floor Masonry Chimney Cont d Figure 9 1 NOTE In Canad...

Page 10: ...op The air flow of the factory built zero clearance fireplace system must not be altered The flue liner top support attachment must not reduce the air flow for the existing air cooled chimney system N...

Page 11: ...creen Curtain Doors The following parts may be removed Fire Risk When lining air cooled factory built chimneys Run chimney liner approved to UL 1777 Type HT requirements 2100 degrees F Re install orig...

Page 12: ...y vary somewhat for individual installations This product was designed for and tested on a 6 inch 152mm chimney 14 to 16 feet 4 27 4 87m high in cludes appliance height measured from the base of the a...

Page 13: ...roof within 10 feet 305cm Must be located away from trees or other structures These are safety requirements and are not meant to assure proper flue draft NOTE Chimney performance may vary Trees buildi...

Page 14: ...ay be required 3 Appliance must be grounded with 8 solid copper grounding wire or equivalent and terminated at each end with N E C approved grounding device 4 The factory built fireplace must meet UM...

Page 15: ...s or chimneys Fumes or odor may result Fire Risk Asphyxiation Risk Asphyxiation Risk Length of outside air supply duct shall NOT exceed the length of the vertical height of the exhaust flue Fire will...

Page 16: ...may hang up on uneven material when sliding the insert into place Figure 16 1 Adjusting The Leveling Bolts It is best to use a 1 2 inch 12 7mm socket wrench with an extended handle for ease in adjust...

Page 17: ...ght edge 5 The double sided tape that holds front and side trims to scissors has a powerful bonding adhesive Adjust ments are extremely difficult once trim has adhered to tape Do a dry run first witho...

Page 18: ...andard Size 30 h x 40 w Panel And Gold Trim Set 1 Repeat Steps 1 3 above 2 To assemble the trim attach the 2 side trim pieces to the top trim at each corner using the L bracket included in fasteners p...

Page 19: ...Location Black Red White Snap Disc Blower Control Box with Switch Cooling Fan Black Operating the Blower Control Box with Snap Disc 1 The blower will turn on off automatically when set to AUTO 2 When...

Page 20: ...ft not evaporating the moisture out of wet unseasoned wood resulting in wasted heat Do not over fire Over firing may ignite creosote or will damage the stove and chimney To prevent over firing your st...

Page 21: ...Here is one method that works well 1 Place several wads of crushed paper on the firebox floor Heating flue with slightly crumpled newspaper before adding kindling keeps smoke to a minimum 2 Place seve...

Page 22: ...r longer for very large pieces close the Start Up Air Control bottom rod by pulling it out HIGH Leave the Primary Air Control fully open immediately under the ashcatcher It is especially important to...

Page 23: ...ear the top of the glass door This preheated air supplies the necessary fresh oxygen to mix with the unburned gases helping to create second third and fourth combustions This air is regulated by the P...

Page 24: ...n with each other in the front Ceramic Blanket Back of Firebox Baffle Board Figure 24 1 Correct Baffle Ceramic Blanket Placement Firebox damage due to improper baffle place ment is not covered by warr...

Page 25: ...appliance Inspection Inspect the system at the appliance connection and at the chimney top Cooler surfaces tend to build creosote deposits quicker so it is important to check the chimney from the top...

Page 26: ...raft and chimney fires Always burn dry wood to help prevent cap blockage and creosote build up Keeping the door and glass gasket in good shape will maintain good burn times on a low burn setting Check...

Page 27: ...NOTE Soak the bolts with penetrating oil for at least 15 minutes before trying to remove them Figure 27 1 4 To remove manifold tubes slide the tube to one side until one end is out of its hole Then w...

Page 28: ...frame and or side frames 4 Lay new glass with fiberglass tape around it into door frame and or side frames 5 Place glass retainers over the fiberglass tape on the edges of the glass and re install scr...

Page 29: ...lowing page See detailed view on following pages 4 5 Brick 6 7 8 9 10 11 12 14 15 16 17 13 1 2 3 Door Assembly Door Handle Assembly Version 1 Door Handle Assembly Version 2 830 0390 July 2002 April 20...

Page 30: ...ost 1451097 4 5 0 20 11 Blower Housing Cast 4 5 0590 12 Ashcatcher Cast 4 5 0 10 1 Snap Disc 110 20 degrees SRV2 0 1220 Y 14 knob Air Control 2284 Y 15 Outside Air Cover Plate 4 5 0290 16 Outer Top 4...

Page 31: ...eperately 8 1 2010 Component Pack 4 5 55 0 Logo Quadra Fire Gold 200 180 Nickel 200 240 Trim Cast Set 5 pieces Matte Black 811 09 0 Footer Left Matte Black 414 7090MBk Footer Right Matte Black 414 710...

Page 32: ...k Set Complete Assembly Pkg of 20 8 2 500 Y 1 Brick w Hole 9 x 4 5 x 1 25 Pkg of 2 SRV4 5 0800 Y 2 Brick 2 Angle Cut 9 x 4 x 1 25 Qty 2 Req 8 2 0552 Y Brick 4 5 x x 1 25 Qty 1 Req 8 2 055 Y 4 Brick 4...

Page 33: ...ulder 5 16 x 1 4 20 Pkg of 20 22 0170 20 Y Latch Box Assembly must be ordered separately 4 5 5270 Y vERSION 2 Post 1452200 Door Handle Latch Replacement kit SRV4 5 5510 Y 6 Hook Door Latch 4 5 1190 Y...

Page 34: ...ge Pin Rivet M6 x 5 Button Head Gold 72171 Y Nickel 4 1590 Y 2 Trim Ring Front Gold 4 5 0570 Nickel 4 5 0990 Trim Ring Side Gold 4 5 0580 Nickel 4 5 1000 4 Door Frame Cast 4 5 0050 5 Glass Assembly Si...

Page 35: ...Page 35 April 19 2010 4100 I ACT Wood Insert 250 7201F R Date of Service Performed By Description of Service Service And Maintenance Log...

Page 36: ...4100 I ACT Wood Insert Page 36 April 19 2010 R 250 7201F Date of Service Performed By Description of Service Service And Maintenance Log Cont d...

Page 37: ...Page 37 April 19 2010 4100 I ACT Wood Insert 250 7201F R Homeowner s Notes...

Page 38: ...4100 I ACT Wood Insert Page 38 April 19 2010 R 250 7201F...

Page 39: ...Page 39 April 19 2010 4100 I ACT Wood Insert 250 7201F R...

Page 40: ...arty responsible for use and operation Read understand and follow these instructions for safe installation and operation DO NOT DISCARD Date purchased installed Serial Number Location on appliance Dea...

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